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Digital Gas Gauge
ComputerJoe
#1 Posted : Wednesday, June 03, 2009 12:34:26 AM(UTC)
ComputerJoe

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When cleaning out my fuel tanks before starting putting Thunder Bird (26' Overnighter) back together a couple of years back I came up with the idea of doing away with those Rochester manual read gauges and wanted to get something on the dash so I could better monitor my fuel. I became intrigued with the gauge itself and how it allowed for a completely sealed gauge by using a little magnet inside the tank that would rotate with the fuel floats position. The manual gauge itself that was on the ouside of the tank just above the magnet was nothing more than a cheap compass indicating F & E instead of NSEW.

After scratching my head for a bit I thought of these field effect compasses you find in just about every vechicle now-a-days. So I found a Dinsmore Sensor for doing just that. It provided 4 outputs indicating N, E, S, & W. NE, SE, SW, and NW could be interpeted when two sensors outputs were on simutaniously.

I guess I could have been content just wiring up 4 LED's and interpeting how much fuel was in my tanks BUT how would I tell which LED's were being lit at night if all the others were off? So I determined to make a bar graph display with 8 LED's indicating the magnets position with the bottom 2 being red, middle, 3 yellow and the top 3 green. As I have had some expirence with logic circuits I set out to design a system that would light the bottom 2 red LED's when compass sensor reads west, then light the 2 reds and 3 yellows when the magnet is pointing SE relative to the sensor, and all LED's when magnet is pointing N. So N would indicate full, S would be a 1/2 tank and so forth.

Anyway I will attach my logic diagrams and pictures of what I have so far. The N,E,S,W are the outputs from the compass sensor, triangles reverse the logic and would make a +5volt 0 and 0 +5 volts. The other two type of gates I used are AND and OR. OR gates have the arc and AND gate a straight line for their base. AND gates need both inputs to be positive before the output goes positive, with an OR gate either input being positive will produce a positive output.

I should be able to pull this off with 4 logic chips, 8 LED's, a driver for the LED's and the compass sensor. We will see.
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yooper
#2 Posted : Wednesday, June 03, 2009 4:00:10 AM(UTC)
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I have the old rochester fuel gauge on my 28'. It has a four bolt mount on top of a pipe welded to the top of the tank. The swing arm is well constructed. I bought replacement "button" gauges from boatfix.com. These are fitted outside the tank and must read the position of the swingarm magnet. The newer 5 bolt gas guages use a swingarm that is just a big flimsey rheostat. By all means continue your led project but be advised two years ago you could buy the magnet reading button gauges with or without wiring for the console gas gauge.
ComputerJoe
#3 Posted : Wednesday, June 03, 2009 6:07:06 AM(UTC)
ComputerJoe

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No can find "Button" gauge at boatfix.com

Do you have more info?\

Found it Moeller part # MOE 03576010 $66.67
Dam...Rochester want $300 something for theirs.

Thanks

Went to order it and their price was $44 each! Alot better than $300
Ed
#4 Posted : Wednesday, June 03, 2009 5:33:58 PM(UTC)
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Go to your local Propane dealer. It's the same guage they use on propane forklifts. I spent over $100 for a guage that whould have to be adapted to the pipe fitting when Mr. propne had the guage for about $10 --Ed
BUSIA
32 foot, no flybridge, twin 350 (chevy) Crusaders, closed (freshwater) cooling, 1:1 Velvet drive transmissions.
Proud to be IBEW.
dougrose
#5 Posted : Thursday, June 04, 2009 2:37:57 AM(UTC)
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centroid products makes a nice digital gauge with features that are not necessary on a Marinette, since the tanks are rectangular. Still, they make a nice capacitive sender that I have had good luck with.

Years ago I manufactured stuff for the electroplating industry. One of the most popular items was simply a vertical plastic pipe with a series of reed switches inside. Around the pipe was a floating "donut" with a magnet in it. It closed the switches as it floated up and down with the fluid level. You could put in a switch for every 10 gallons, perhaps. We had a panel with a series of lights (no leds then) in different colors - red for low level, green for OK, and so on. Easy to build and profitable, those were the days.

I made one once with a resistor array and reed switches that worked with a standard automotive gauge, not digital.

My experience with boats leads me to avoid electronic stuff over reliability concerns. The some old airplanes had a clear tube sticking down below the wing, housing a rod with a float at the top and a red ball at the bottom. A glance out the window told you how long you'd be flying. I miss that.


1975 32' Flybridge Sedan, twin Perkins 6-354 diesels, 1:1.53 velvetdrives, 16 X 19 props. Merritt Island, Florida
yooper
#6 Posted : Thursday, June 04, 2009 3:49:12 AM(UTC)
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I just looked around on-line. Rochester still manufactures parts for their gas gauges. The specs just confuse me and I couldn't find prices. They call the magnetic "buttons" twinsite senders. These are still used for propane and industrial equipment. They make a jr which is 1.87" diameter and a sr which is 2.03" diameter. I am sure I paid a lot less than $66 bucks but I can't find any catalog listing in the boat catalogs. I do remember that I had to modify and reuse a metal ring to hold down the plastic button. The original button was metal. Fitting a new button is the easy way. Before I found one I was going to make an adapter plate for the standard 5 bolt swing arm to fix to the 4 bolt pipe flange. The 4 bolt flange was frozen and very hard to remove.
Miss Cleo
#7 Posted : Thursday, June 04, 2009 7:07:20 AM(UTC)
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Hi Joe,

I couldn't view your diagram for some reason but I just thought I'd mention that you could replace the 4 logic chips with a cheap PLD (programmable logic device - a couple of bucks max. I think it is likely that you'll need (or do better with) an LED driver chip whether you use the programmable choice or not. If needed, I could write a simple little program for the chip and program it for you.
Richard
Jazman
#8 Posted : Thursday, June 04, 2009 10:05:37 AM(UTC)
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Hi Guys, I am NOT an electronics guru like you two seem to be, but if you can get together and come up with something that is SAFE, accurate, and fairly Cheap I would be interested in setting something up for my 37. NONE of my fuel gauges work. Upper or lower station, port or starboard. I use a yard stick through the sending unit hole to measure the fuel depth and then do the math to figure out how much I have.

Just thoughts in my head but I think I would want only one gauge (led setup) at the upper station and one at the lower station with a switch for port and starboard. Is this possible? Also I think you would need a way to turn it Off so that the LED's werent always lit but I dont know about the chip programming, would it loose the program if power was turned off. Like I said I dont really understand this stuff to much but those are the thoughts/questions in my head.

Let me know what comes of this please. I am interested.

Bill

1975 37' FB Sedan
Sleepless Knights
Bohemia River
Chesapeake City, MD
Miss Cleo
#9 Posted : Friday, June 05, 2009 5:14:02 AM(UTC)
Miss Cleo

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Jazman wrote:
..... but I think I would want only one gauge (led setup) at the upper station and one at the lower station with a switch for port and starboard. Is this possible? Also I think you would need a way to turn it Off so that the LED's werent always lit but I dont know about the chip programming, would it loose the program if power was turned off. Like I said I dont really understand this stuff to much but those are the thoughts/questions in my head.


With either the discrete logic approach or the programmable logic approach, removing power to the circuit will not be a problem. Having 2 bargraphs active at the same time could be an issue unless provisions were made for it. To deal with that, you could have a switch at each station to turn it on there and off at the other station - similar for port/stbd tank. I would recommend "active low" logic where a logic zero from the gate turns the LED on.

Having said all of that, if my guage no longer worked, I think my preferred approach would be to replace the sender or the guage.

QUESTION: I only have fuel guages at my lower station which is a bit of a problem since I ONLY pilot from the upper station. Does anyone know if I would need to do anything special if I were to add a second guage at the upper station? Logic tells me the second guage would change the reading unless some adjustment were made but .....
Richard
ComputerJoe
#10 Posted : Friday, June 05, 2009 7:53:58 AM(UTC)
ComputerJoe

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Miss Cleo,

Last time I programed a chip it was an EPROM in machine language. What kind of process, language, and equipment do you use to program a PLC? THe LED drivers I found did a binary conversion using 3 inputs to drive the 8 LEDs, that would only complicate things right now. I was just going a couple of octal op-amp drivers. The 74xx chips I have laying around from the days when I repaired Apple II's and Comodores...Jeez!
dougrose
#11 Posted : Friday, June 05, 2009 1:35:40 PM(UTC)
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The centroid products capacitive senders that I use are only around 50-60 bux, it's been a while since I bought one, but they are very slick and seem to be reliable. I know that we fool with our boats for FUN, so go at it with the electronics, sounds neat.

A sender will drive two gauges, simply connect the "S" terminal of both gauges to the sender. However, the gauges will read half when the tank is full. To get it to work correctly, you will need a sender designed to work with two gauges.


1975 32' Flybridge Sedan, twin Perkins 6-354 diesels, 1:1.53 velvetdrives, 16 X 19 props. Merritt Island, Florida
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