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Engine Forum transcript - Troubleshooting
dougrose
#21 Posted : Tuesday, December 08, 2009 12:37:21 AM(UTC)
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Dave,

I think that small diesels would be very nice in your 29. Look for high-speed engines that have the same speed and horsepower as the stock engines. Yanmar makes some very good engines, and of course the Styr engines from Austria are the best. New diesels are expensive, used and rebuilt may be just as good.

Choose someone who installs diesels. Often the Yanmar dealer or someone who works with him will have experience installing the engines. There is no special skill in setting the engine in and lining it up with the prop shaft. All the skill is in adapting the wiring, adding diesel-type filters to the fuel system, and putting in sound insulation.

The wiring is not a big deal if you get a harness and panels with the engines. I put all the instruments into the Marinette panel to preserve the look of the boat, and added stop buttons (you can turn the ignition off and the engines don't care...) and new key switches. Most boats do not need the preheater or glow plugs or whatever cold starting aid since the engines are enclosed.

Diesels need clean fuel. You will need new Racor fuel filter$, a 30 mike filter/separator followed by a 5 mike engine filter, which often comes on the engine.

You can hire a carpenter or just a handy guy to do the sound insulation. You will need to line the entire cabin sole above the engines, and the firewall forward of the engines.

I am going to the boat over Christmas and will take some photos. I need to put a lot more information on my yet-to-be-posted website.


1975 32' Flybridge Sedan, twin Perkins 6-354 diesels, 1:1.53 velvetdrives, 16 X 19 props. Merritt Island, Florida
fastjeff
#22 Posted : Tuesday, December 08, 2009 4:01:20 AM(UTC)
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Diesels also require two fuel lines per engine--one going back to the tank.

Jeff
"...reality is not nearly as lovely as the world of Liberal Land. No wonder so many people want to go there." - Tom Sowell

mharayd
#23 Posted : Thursday, December 10, 2009 10:58:39 AM(UTC)
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John I think they changed thickness in hull skin when they went to the what I call "stepped bow" below the water line. early 1970's
mharayd
#24 Posted : Thursday, December 10, 2009 11:14:36 AM(UTC)
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Doug I'm lookin in that price range your talkin about for that perkins for my cummins. There also is a guy in fla. that advertizes on Ebay the cummins 210 hp. completley rebuilt for $8500.00 w/ a 1 yr. warr. I also forgot to mention I use this boat to get to work many day's a week 8 mos. a yr. and spend several thousand dollars a yr. on fuel. P.S. doug I fill my need for speed and fishin w/ my 17 montaulk w/ 140 looper
mharayd
#25 Posted : Thursday, December 10, 2009 11:25:24 AM(UTC)
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Dave I will take plenty of picks. for you If this goes through I think it will shear economics are driving me. You do the math 1 hr. round trip to work each day @12.6 gal. / hr. that's $35.00 / day
dougrose
#26 Posted : Friday, December 11, 2009 10:16:08 AM(UTC)
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I would never recommend diesel for a guy who just takes the family out on nice weekends. But daily use eight months out of the year is commercial use and there is no question in my mind that you should install a diesel.

A 210 hp Cummins will I suspect drive your boat well - my 32' does OK with 240 hp and my 28' had 100 hp. I still have the 100 hp motor, since the buyer restored the 28' to stock, but it sounds a little small for what you want. 100 hp is good for around 15 knots, fast enough for some.

Let me know what you decide. I have a long list of things I could have done better, perhaps I can save you some time....


1975 32' Flybridge Sedan, twin Perkins 6-354 diesels, 1:1.53 velvetdrives, 16 X 19 props. Merritt Island, Florida
tundrarules
#27 Posted : Wednesday, August 04, 2010 9:08:17 AM(UTC)
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More troubleshooting

Lack of Power at WOT

I reconnected the black wire to my coil which sends the signal to my tach then I disconnected my Chysler ECU and the tachs worked fine and the boat ran great. It had more power and I was able to get on a plane with the engines struggling. Now that my tachs are working I do still have a problem with my starbord engine. Prior to the new distributors I couldn't get over 2200 RPM at WOT now I cant over 2800 RPM. I do have a lot more power and boat is going faster, I'm able to get around 20 MPH but before I had this problem 20 MPH wasn't even half throttle for this boat. The top speed of this boat before I installed the new distributors was around 12 MPH on a good day. I think a compression test might be my next step. Anyone have any thoughts.

i have gone through this lack of topend power thing and after reading all the posts i can find on the subject i have tried : replaced all filters, rebuilt the fuel pump, had carburetor rebuilt, then after exercising the advance springs (rusty in there) i could not find the parts for the distrutor (prestolite) so i purchased a mallory ylm549av and installed it it seems more responsive when gassing it in neutral but can not get over 2900 rpms on the water. still have the same problem. this engine does use some oil so i assume its a little tired but this thing ran fine last season. also had the props ck'd and they are now up to original specs. what the heck is next ? starts and idles easily. please help.....



Answers

1. Check to make sure all the wires are on the right plugs (which could not be the case after all the thrashing you've done).
2. I assume you retimed both motors?
3. Are the carbs getting enough gas? If the motor makes power initially, then sags badly, you have a fuel pressure problem. (I'm going through this with one of mine at the moment.)
4. Run it hard, shut it right down, then pull plugs and read the colors. Stark white indicates fuel starvation of incorrect timing; dark brown says ignition problems (wires, plugs, etc).

Jeff

Run it hard, then shut that motor off fast as you can--do NOT let it idle. Let her cool down, then pull the plugs and read the colors. Be sure to record the cylinder # and color for that cylinder.

STOP!!!!!!!!! The first thing to do is check the total timing at 3000 rpm. Many people time the reverse engine wrong. You should have 28-30 degrees at least.
1985 Marinette 29 Sedan bridge
Twin 318s, 660 hours
New Edelbrock 1409 carbs (working like a charm)
Original Electronic Ignition, Blaster 2 coils, 90 deg plug wire universal kit cut to fit
Raw water system
Freshwater always
Located Pickwick Lake, TN,MS,AL


RETRO BOATS ARE COOL

If the guys on this forum take their time to help you, have the courtesy to update your thread with the resolution.
mharayd
#28 Posted : Thursday, January 20, 2011 1:16:57 PM(UTC)
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dougrose wrote:
I would never recommend diesel for a guy who just takes the family out on nice weekends. But daily use eight months out of the year is commercial use and there is no question in my mind that you should install a diesel.

A 210 hp Cummins will I suspect drive your boat well - my 32' does OK with 240 hp and my 28' had 100 hp. I still have the 100 hp motor, since the buyer restored the 28' to stock, but it sounds a little small for what you want. 100 hp is good for around 15 knots, fast enough for some.

Let me know what you decide. I have a long list of things I could have done better, perhaps I can save you some time....
:d/
mharayd
#29 Posted : Thursday, January 20, 2011 1:23:16 PM(UTC)
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dougrose wrote:
I would never recommend diesel for a guy who just takes the family out on nice weekends. But daily use eight months out of the year is commercial use and there is no question in my mind that you should install a diesel.

A 210 hp Cummins will I suspect drive your boat well - my 32' does OK with 240 hp and my 28' had 100 hp. I still have the 100 hp motor, since the buyer restored the 28' to stock, but it sounds a little small for what you want. 100 hp is good for around 15 knots, fast enough for some.

Let me know what you decide. I have a long list of things I could have done better, perhaps I can save you some time....
:d/ Well guy's I did it I purchased the Cummins 6Bt. 220hp. cpl.#793 for my 1968 28' Hardtop 01-08-2011 and "now it's on". It's on the way here from Mass. by truck!!!
dougrose
#30 Posted : Thursday, January 20, 2011 2:00:54 PM(UTC)
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The Cummins is pretty tall. Did you measure to make sure that you have the vertical height in the engine room that you need?

On my 28, I used a thrust bearing and a short drive shaft with two CV joints (courtesy of Cadillac) so that I could mount the engine flat in soft mounts. This setup is pretty popular in Europe. Otherwise you have to mount the engine at a 14 deg angle and it is harder to fit it in.

I have a Cummins in my pickup. It has around 300,000 miles since '91 and has needed no service, just maintenance. Hard to imagine a better engine.

Jeff's point about the two fuel lines is well taken. The diesel has a mechanical pump that pumps fuel to the injector pump, and what is not injected goes back through another line to the fuel tank. You can buy fuel senders with the extra tit for the return line. I made a round spacer to go under the sender plate, that had a hose barb in its side. It had five screw holes and I installed it under the sender with long screws. Not a big problem, but it should be on your list.


1975 32' Flybridge Sedan, twin Perkins 6-354 diesels, 1:1.53 velvetdrives, 16 X 19 props. Merritt Island, Florida
mharayd
#31 Posted : Thursday, January 20, 2011 2:56:16 PM(UTC)
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dougrose wrote:
The Cummins is pretty tall. Did you measure to make sure that you have the vertical height in the engine room that you need?

On my 28, I used a thrust bearing and a short drive shaft with two CV joints (courtesy of Cadillac) so that I could mount the engine flat in soft mounts. This setup is pretty popular in Europe. Otherwise you have to mount the engine at a 14 deg angle and it is harder to fit it in.

I have a Cummins in my pickup. It has around 300,000 miles since '91 and has needed no service, just maintenance. Hard to imagine a better engine.

Jeff's point about the two fuel lines is well taken. The diesel has a mechanical pump that pumps fuel to the injector pump, and what is not injected goes back through another line to the fuel tank. You can buy fuel senders with the extra tit for the return line. I made a round spacer to go under the sender plate, that had a hose barb in its side. It had five screw holes and I installed it under the sender with long screws. Not a big problem, but it should be on your list.
YES WHERE THE PROBLEM IS IS THE EXPANSION TANK BUT I CAN MOVE IT TO THE SIDE OF THE ENGINE COMPARTMENT IF I NEED TO
mharayd
#32 Posted : Tuesday, February 01, 2011 12:54:31 PM(UTC)
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Well the 6bt. 220 Cummins motor arrived all looks and sounds good. I just recieved the new Heat Exc.,raw water pump and all hoses. We are starting to assemble and freshen up the motor w/ belts hoses etc.,and an adjustment on the intake/exhaust valves. Can't wait to get the boat and motor together. We need the ice to get outa here so I can get the motor on the ferry boat back home. Also Doug I hope the bellhousing dosen't hit the bottom of the bilge before the trans. coulping,and the shaft coupling line up?
dougrose
#33 Posted : Tuesday, February 01, 2011 1:36:38 PM(UTC)
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You can always move the engine forward so that it can be raised, and put a spacer in the driveshaft between the flanges.


1975 32' Flybridge Sedan, twin Perkins 6-354 diesels, 1:1.53 velvetdrives, 16 X 19 props. Merritt Island, Florida
fastjeff
#34 Posted : Wednesday, February 02, 2011 12:35:04 AM(UTC)
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Here's a little something to "motivate you".

Jeff

http://www.youtube.com/w...0vKk&feature=related
"...reality is not nearly as lovely as the world of Liberal Land. No wonder so many people want to go there." - Tom Sowell

mharayd
#35 Posted : Saturday, March 05, 2011 5:09:06 PM(UTC)
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dougrose wrote:
You can always move the engine forward so that it can be raised, and put a spacer in the driveshaft between the flanges.


Hey guy's do you think I can keep my 1 1/4" prop shaft? Also could you guy's take a look at a 72c trans. on ebay 4 me? I think it has a coupling/u-joint that could help me. The item # is 260627076752 I'm thinking it could help level out the motor therefore keeping the top front of the motor down. Thanx guy's!!! so far I'm at just under $6000.00 with purchase,tune-up,valve adjustment,gaskets,hoses,fuel lines,thermostat,belt,plus we had to move the turbo from ontop of the exh.manifold to the rear. Will keep posting!!!
fastjeff
#36 Posted : Saturday, March 05, 2011 10:14:18 PM(UTC)
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I assume you have a 1:1 ratio trans? If so, the 1 1/4 " shaft will be a plus.

You can NOT use a U-joint to lower the front of your motor the way you described. The packing gland would fail very quickly, along with the U-joint (that is there to compensate for SLIGHT mis-alignment only). "Shaft Savers" and other devices are out there for absorbing (supposedly) such slight mis-alignment, but I shy away from them. Better to get everything aligned properly to avoid side loading.

Jeff
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dougrose
#37 Posted : Saturday, March 05, 2011 11:58:55 PM(UTC)
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Jeff is right, it's not so simple to put a U-jointed shaft in. The problem is taking up the thrust. The entire thrust generated by the propeller is pushing the shaft forward, and that thrust is normally taken up by a bearing in the transmission. In effect, the boat is pushed by the transmission and engine.

In order to use the flexible shaft, it is necessary to provide a thrust bearing. I mounted an industrial pillow block bearing on a crossmember that I added just forward of the stuffing box, and that bearing both located the front of the shaft, and absorbed the thrust. A special machined piece clamped to the front of the shaft, forward of the bearing, and provided a coupling to the driveshaft, which had a constant-speed joint at each end, and telescoped slightly in the middle. This let the engine move an inch or two in any direction, so I was able to use soft mounts of the kind used on generators. I used two rods to absorb crankshaft torque.

Before you write this off as just another aerospace engineer without enough to do, consider three things: I already had the engine, and it would not fit at an angle without raising the deck. The engine is 4-cylinder, and so could be mounted further forward to make room for the crossmember, bearing, shaft, etc. And the expensive parts, the new thrust bearing and the fancy drive shaft, were available cheap as surplus, one from an industrial junkyard and the other off of a front-wheel drive car.

I do not recommend this approach unless there is no other way to fit the engine in. The Cummins runs as smoothly as any engine anywhere (inline 6's are inherently smooth, perhaps Jeff knows why) and I don't see any advantage to it. If I had it to do over, I would buy a different motor....


1975 32' Flybridge Sedan, twin Perkins 6-354 diesels, 1:1.53 velvetdrives, 16 X 19 props. Merritt Island, Florida
mharayd
#38 Posted : Sunday, March 06, 2011 4:09:41 AM(UTC)
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Well guy's that solves that, I'll only consider that method if there's no other option. Ferry boats start running 03-24 if we get rid of this ice I can bring it home to install...Thanx again!!!

P.s. I'm with you on the public service employee thing. My father just retired from self employment 56yrs. @ 75yrs.old. He will be 79 in june he allways told me that the city workers ,and post office employees were rich because they had what he could hardly afford. He raised me to believe you make the mortgage payment on the farm first the electric,and gas second. All else is lifestyle add ons like insurance,cars,etc. That is probabley why I've taken 3yrs. to research doing this project as economicly as practicle. Oh well off my soapbox!!!
jc000
#39 Posted : Wednesday, March 23, 2011 7:14:36 AM(UTC)
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Doug,

Do you still have the 100hp diesel you had in the 28. I have considered this for my 28 express. I run long trips at slow speeds but do not know if it would be worth the trouble. If you are interested in selling it please e-mail me.

John
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