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Scopes, hopes and nopes - not in that order
marinettejoe
#1 Posted : Sunday, March 30, 2008 6:26:03 AM(UTC)
marinettejoe

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Well, I am still waiting on the boat. My wife says since it's under warranty, I can't (shouldn't) go there and fix it. (That's the nope.)

So... I am going hope that Fwmurphy and Crusader get this fixed. In the meantime. I am going to discuss the use of low cost Oscilloscopes in can bus. Remember you can screw things up big time if you start sending random packets (so only send do what you know to do). Otherwise just log the packets to a file. Kvaser gives a good logging program for packets.

With a old Tektronix 2245a 100 mhz scope, I connected to my new Kvaser leaf light CAN to USB. I'd generally need a adapter for this, but it seems to work ok. Sorry I don't have a wave form picture (yet). Here are kvaser ones. http://www.kvaser.com/ca.../can_scope_pictures.htm

Pin 2 is Can low and Pin 7 is Can high on this adapter. It's a standard DB9 (DSUB) so for reading CAN i'd need a to wire a deutsch adapter for J1939 and a NMEA 2000 Adapter from dsub.

My settings are 1-2 volts X1 with trigger on 50 microseconds at 250K baud triggered. This gives a good (but sloppy) wave form on this scope. It's enough to tell CAN is there, not enough to interpret it. A Tek DPO 4000 with automotive and NMEA 2000 interpreters would read the data and translate it, or a digital scope with GPIB could feed the waveform to a program to translate it.

As I am still putting things together, I can't show that yet. But soon.

Can Low Pin 2 should should be opposite (inverse) of Can hi Pin 7. A better connector would give a better read.

When I get it back here, I'll hook up a read only t adapter for the scope and CAN king.

The point of all this is that even a cheap scope can be useful in NMEA2000.

Anyway once the scope determines the waveforms are OK, the KVASER leaf light (galvanic isolated) would be used to record the packets for analysis. Coming soon.




Unzinced ships sink at slips. yep
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marinettejoe
#2 Posted : Sunday, March 30, 2008 6:27:24 AM(UTC)
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Would like to hear from anyone using a scope to debug NMEA 2000 and J1939. Or Vehicle Bus Analyzer (LeCroy specialty accessory packaged scopes)
Unzinced ships sink at slips. yep
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#3 Posted : Monday, March 31, 2008 1:35:49 PM(UTC)
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What exactly is going on with your FWMurphy/Crusader install? If you are unclear in your messages nobody can help you. More info please.
marinettejoe
#4 Posted : Monday, March 31, 2008 6:55:12 PM(UTC)
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fpmurphy wrote:
What exactly is going on with your FWMurphy/Crusader install? If you are unclear in your messages nobody can help you. More info please.


Thanks

There isn't much more yet. I'll know today as the factory rep is coming out. Unfortunately I can't be there.

1) I am mostly looking for consistency how people test these systems. What do you use? Do NMEA 2000 installers get scope training? I am looking for some consensus and acceptable advice on what an installer or rep should have and do use.

The real problem is the lack of test equipment needed by the installer (who is great otherwise and thorough) and the factory reps. I've spoken with the installer about this and the reps. Generally most boat people don't get trained in using oscilloscopes as vehicle bus analyzers. Very few have a CAN to USB data logger. There seems to be even less advice for Marine ethernet bus testing packet analyzers. No one I've talked to uses a scope, and one person quoted I can't afford $20,000. CANbus can be debugged with a used $200 scope off ebay.

2) My wife has stated I can't yet go there to check and fix (er...diagnose) it (It's under warranty and 90 miles away). "It's Become An Issue". The factory rep is coming to check on it with a new harness.

3) I "suspect" low is failing on the Crusader ECU's J1939. transients, or a bad harness. I also fail on the SyncNCruise (which is on the same harness but not CANbus) to set cruise. The Crusader ECU required specialty programming by the factory.

This is a specialty harness, rewired to work with Helmview. Sheesh ... harnesses! It appears properly terminated at the ends. The bus shows 60 ohms.

The FWmurphy Helmviews work (mostly) when only one is connected on the J1939 bus. They flash off, (BUT NO CAN ERROR MESSAGES SHOW). They work very inconsistently when both are connected. The things should be logging can errors. They are likely running in degraded 64Kbit mode.

So the advice I seek is what would you recommend that an installer have and a rep as tools?

Unzinced ships sink at slips. yep
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#5 Posted : Tuesday, April 01, 2008 11:18:13 AM(UTC)
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Humm, I suspect voltage drop or transient. Can you provide diagram of your setup, including where your powertap is located. Whose cable and fittings are you using? Have you calculated the powerdrop for the cable setup you are using? How are you grounding the cable? Are you using static or dynamic addresses? Are you using NMEA or J1939 wiring? You indicate that you have more than one Helmview unit. Are you using one per engine or one at lower helmstation and one at upper helmstation?

marinettejoe
#6 Posted : Tuesday, April 01, 2008 2:40:51 PM(UTC)
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I suspect that also, miswired harness or a bad ecu.

The FWmurphy Helmviews work (mostly) when only one is connected on the J1939 bus. They flash off, (BUT NO CAN ERROR MESSAGES SHOW). They work very inconsistently when both are connected. The things should be logging can errors. They are likely running in degraded 64Kbit mode Mode 7-9. Deutsch connectors and a harness (unshielded twisted pair). Fwmurphy owes me the full diagram showing both helmviews in a twin engine configuration. Both to both. It's a rewired harness.

One J1939 bus to both engines and both ECU's. J1939 is not an optoisolated bus.

The manual is here. http://www.crusaderengin...com/manuals/L510023.pdf It does not show the dual engine, dual Helmview configuration.

Helmview has 2 J1939 connectors, a modbus and NMEA2000 connector.
OK that's not the question I've asked.... Question I've asked is

FWmurphy was supposed to come today to check it out. They moved back a week due to a flight issue. I stopped the installer from shotgun debugging. They just sent a replacement harness which has not been installed, because throwing solutions at a problem ain't the way to do it.
I need to have another heart to heart with the installer.
So the advice I seek is what would you recommend that an installer have and a rep as tools?

I am trying to get the installer to buy the right tools. Effectively speaking, it's hard to get people to use the right types of tools.
What tools do you use to debug these systems?


What should an installer have aside from the obvious multimeter?
Do you use a scope for transients.... What kind? Is the scope set up a Vehicle Bus Analyzer?
What test harnesses do you have?
Do you use the N2KMeter by Maretron?
Do you have breakout boxes for debugging? Were you able to buy them?
How much would you spend?


The rep has not mentioned bringing a scope. Wasn't a scope part of the NMEA2000 training or is that in the ASE tests?

My personal tools are 3 scopes (2 100 MHZ oldies) and a 50Ghz Tektronix 11801C (also used for 10 to 1000Base T ethernet) and fiber optics TDR. A Kvaser leaf light CAN to USB for data logging et al, MATLAB. I am getting parts to build harnesses for the Deutsch and NMEA 2000. And the J1939 specs and coding skills.
File Attachment(s):
crusader1.png (164kb) downloaded 245 time(s).
Unzinced ships sink at slips. yep
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#7 Posted : Tuesday, April 01, 2008 10:59:24 PM(UTC)
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You ask the question about what should an installer have rather than the more important question of how do I fix the problem.

Most marine electronics installers would have very little experience in this particular configuration.

- Given that this is a J1939/CANbus setup, I would not expect the installer to be knowledgable about NMEA2000 since
it is irrelevant to the issue at hand.
- I would not expect an installer to be very knowledgable about CANbus or J1939 internals. An installer is generally
regarded as a technician and not an engineer. His/her job is to install components per supplied instructions and
in accordance with accepted good practice.
- I do not expect an installer to bring a scope with them. Problems that require a scope are best solved in the shop
and not on a boat, period.




dougrose
#9 Posted : Wednesday, April 02, 2008 1:51:14 AM(UTC)
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I am familiar with Line Maintenance (AF/Space term) which is the process of getting the craft to work.

Normally, two things are required:

1) Test equipment that tests components that are not removable, such as the harnesses with their connections to power, etc.

2) Known-good Line Replaceable Units that can be swapped in place of the removable components. LRUs would be the helm control boxes, and control boxes on the engines themselves.

I would not expect a technician to make much sense of rise times and voltage margins, timing errors, and the like. I would expect him to test the installed cabling with a bus tester that determines that both connections and impedances are correct. Similarly, I would not expect the tech to recognize marginal signals coming from a control box. He should, however, be able to replace the box and rerun the system test to see if that box was the problem.

After the faulty LRU has been replaced, the known bad unit goes to a depot for Depot Level Maintenance. This is where it would be put on a bench, the covers removed, and a tech with specific skills looks at waveforms to determine the bad component. After repair, the unit gets the Factory Acceptance Test just like a new one, and can be returned to service.

I would expect that the Depot would be Murphy themselves, or a well-equipped shop, and that they would fix and return the box so as to get their own LRU back for return to their test kit.

If your technician isn't hooked into a maintenance process something like the above, then he is wasting time. Perhaps you should ask.


1975 32' Flybridge Sedan, twin Perkins 6-354 diesels, 1:1.53 velvetdrives, 16 X 19 props. Merritt Island, Florida
marinettejoe
#8 Posted : Wednesday, April 02, 2008 1:09:17 PM(UTC)
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fpmurphy wrote:
You ask the question about what should an installer have rather than the more important question of how do I fix the problem.

Most marine electronics installers would have very little experience in this particular configuration.

- Given that this is a J1939/CANbus setup, I would not expect the installer to be knowledgable about NMEA2000 since
it is irrelevant to the issue at hand.
- I would not expect an installer to be very knowledgable about CANbus or J1939 internals. An installer is generally
regarded as a technician and not an engineer. His/her job is to install components per supplied instructions and
in accordance with accepted good practice.
- I do not expect an installer to bring a scope with them. Problems that require a scope are best solved in the shop
and not on a boat, period.




Well, yes... I am. If you read the whole post, you'd have noticed that I know how to diagnose it.

But you do answer the question. I just have to wait on the warranty process. Yeah, I am impatient, but my wife is correct. The boatyard and manufacturer should fix the problem. As an engineer, I don't really have the insight into the mechanic/installer training other than the little I know about ASE A-1 and L-1 mechanic certs. The installer is the boatyard installing both engines and electronics. http://www.asecert.org/C...play.cfm?ContentID=5151

I would have assumed that since using diagnostic scopes are common in automotive and diesel systems (sensors, dwell, coil, and vehicle bus, etc), they should be common in boats. http://www.motor.com/article.asp?article_ID=97

I would have said that the engine and electronics installer should know how to use a vehicle scope or have tools for detecting transient noise and general electronics. Something like a Snap-on Modis or SUN scope is used a lot in verifying sensors and vehicle harnesses as well as bus levels. http://www.smogsite.com/ Picoscope provides a lot of recorded wave forms and can features in their automotive scope. http://www.picotech.com/...scope-guide/review.html

http://autospeed.com/cms/A_109871/article.html

LeCroy VBA's do everything, including translation by protocol (NMEA 2000 or J1939) and characteristic testing (timing, BER, waveform) from both recorded and retrieved waveform DSP. Most automotive shops have pretty good analyzers that also check the vehicle bus characteristics (above and beyond the scan tools). I think protocol aware scopes will continue to drop in price. Why isn't this common for boats?

Aside from a scope.

doug wrote:
I would expect him to test the installed cabling with a bus tester that determines that both connections and impedances are correct. Similarly, I would not expect the tech to recognize marginal signals coming from a control box. He should, however, be able to replace the box and rerun the system test to see if that box was the problem.


Doug's point on the Bus tester is very cogent. What is a good choice for the installer/ mechanic as a bus tester for both J1939 and NMEA 2000? Maretron's N2Kmeter does analyze the electrical NMEA 2000 (and general CAN bus with an adapter). Some use a datalogger to record CAN errors to send out for diagnostics.

I don't see the point in separating the training and tools of J1939 electronics testing from NMEA2000. Is this just historical?

Would I recommend that they remove the engines (ok... I know that won't happen) or send back all the parts to put them in the shop? That was what was happening here. One part is now on the 3rd time around. Each send back costs money and hours. We are at $2000 in labor costs. By next Tuesday, I believe everything will have been replaced at least once.





Unzinced ships sink at slips. yep
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#10 Posted : Wednesday, April 02, 2008 10:24:33 PM(UTC)
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Quote:

I would have assumed that since using diagnostic scopes are common in automotive and diesel systems (sensors, dwell, coil, and vehicle bus, etc), they should be common in boats.

No, not at all.

Quote:

Doug's point on the Bus tester is very cogent. What is a good choice for the installer/ mechanic as a bus tester for both J1939 and NMEA 2000?

There is no good choice. J1929 and NMEA 2000 are different. Yes they are both based on CANbus. Physically they can use different wiring, plugs, etc.

A boatyard is a completely different business than a automobile repair shop. For one thing, automobile manufacturers warranty the entire car and back up that warranty with training and specialized tools. In general boat manufacturers do not - simply because they do not have the same level of control over the components going into a boat as a car manufacturer does. It is an axiom in the business that no 2 boats are built the same. Boatyards repair a wide range of boats, not just one or two manufacturers boats.

Did you ask your boatyard whether they had ever installed your particular revision/configuration of Crusader engines together with FWMurphys particular revision/configuration of Helmviews in a boat exactly the same as your boat including the wiring harnesses, electrical distribution system, etc. I bet their answer was/is no. Has any boatyard done it anywhere in the country. Again, I would bet the answer is again no.

You are lucky that it appears that both Crusader and FWMurphy are willing to work with you on this issue rather than just telling you that you have an unsupported configuration.



dougrose
#11 Posted : Thursday, April 03, 2008 2:04:07 AM(UTC)
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OK, I have a fairly high-tech background and some experience with bus-based equipment, but little knowledge of this system, so I guess I am an expert in it. :-) I am particularly good with software, having done my computer science master's work in the ALGOL programming language. :-)

I looked for bus analyzers and found a lot of software that would be useful for development, but nothing that you just plug into both ends of the cable and it tells you if it's good. I think that is what the marina needs. The Dearborn Group ( http://www.dgtech.com/ ) sells an interface to a computer, but no actual hardware test set.

The usual method of doing this sort of system is to lay it all out on a table, panels, boxes, and cables, and make sure it runs. I would be willing to bet a month's pay that the marina did not do this. Shame, it is much easier to troubleshoot when you are not hanging upside down.

Then, of course, one would take the cables off the table, install them in the boat, add the boxes, and everything should still work. Or not. If not, it is installation-dependent. But if it works marginally, then that is an engineering problem, not an installation problem.

I have been looking at the installation manual for Helmview, and I note that termination resistors are provided separately. (http://www.fwmurphy.com/pdf/00-02-0599.pdf page 5, not sure this is the right unit) I have in the past found a number of problems that were either missing termination resistors or a resistor across something that was already terminated. Might be worth a quick check.

Grounding is another neglected source of trouble. For example, shields around twisted pair should only be grounded at one end to avoid ground loops, and that should be the low impedance end (closest to "real" ground) and individual boxes should usually be grounded separately, not through the shields or the power. The usual spacecraft practice is to connect cases to the airframe for shielding, but I don't see a ground lug on the helmview. In any event, the box case can be grounded to the airframe, or through the shield, but not both.

And, the actual 'ground' or return side of the power is 'user supplied', a phrase that always fills me with suspicion. There are a number of notes on Page 9 that address this.

I have done battle with DC fluorescent lights, alternators, relays, inverters, ignition systems, pump motors, and the like. Best of luck if this is noise-related. These bus systems are usually very tolerant of a noisy environment if all is shielded properly.

At any rate, as you point out, the responsibility is with the boatyard and the manufacturer, so the best thing to do is just sit back and let them flail. As we used to say in the space business, even a blind pig finds an acorn occasionally.

Someone else on this forum asked about noise filters for alternators, and I am still looking for cheap ones to recommend. But, changing out the brushes and polishing the commutator often does the trick. I have also had good luck putting a diode across the field.


1975 32' Flybridge Sedan, twin Perkins 6-354 diesels, 1:1.53 velvetdrives, 16 X 19 props. Merritt Island, Florida
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#12 Posted : Thursday, April 03, 2008 4:46:51 AM(UTC)
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dougrose wrote:

The usual method of doing this sort of system is to lay it all out on a table, panels, boxes, and cables, and make sure it runs. I would be willing to bet a month's pay that the marina did not do this. Shame, it is much easier to troubleshoot when you are not hanging upside down.


Unfortunately impossible in this case since the engines have to be operational in the boat.

I agree with your comment on grounding issues - always a major issue for electronics on a recreational boat.

Quote:

At any rate, as you point out, the responsibility is with the boatyard and the manufacturer, so the best thing to do is just sit back and let them flail.


I am not sure it is the boatyards responsibility to make it work - unless the customer is prepared to pay for the time and effort involved in doing so. Did the customer specify the equipment? Was this a fixed price bid?
marinettejoe
#13 Posted : Thursday, April 03, 2008 4:44:23 PM(UTC)
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I agree, if the boat yard was just to do the install correctly and I supplied the parts. Not the case here, they were contracted to do the work. They also were to check all the work and subcontract if necessary and purchase all material. They also had the option at the beginning to pull in expertise as needed, and were urged to do so. (They did not) They are certified for Cummins diesels (which also means J1939 bus) and gensets. Effectively, if you install engines for a living, you do the work you are qualified to do, or subcontract the work you cannot do. I also researched the boatyard (Marine Railway) and noted that they were recommended for doing good work, had engine quals, and ABYC electricians.

Exactly the same as my boat? No. But purchased as a recommended package, yes.

It is the boat yards responsibility to 1) make it work (since they purchased the system for me) or 2) have the manufacturer make it work as contracted. They contacted the manufacturers. I paid the boatyard to research (about a $1000 in labor) and I insisted that they purchase the system as a complete package from the Crusader distributer. To the Save a buck guy, It would have been "cheaper" to piece together from different vendors, but them it's a who blames who.

Most boatyards are not like dealer repair shops, but do seem like independent car repair shops.

I specified the equipment based on the discussions with Crusader and Murphy, and had (insisted) the boatyard buy it all as a package from Crusader's premier distributer EDI using the special advertised. Odd, I am not usually that fore sighted. Which the boatyard did. It was not a fixed price bid, (on an old boat?). So about 10 K was expected and has gone into other wiring upgrades as needed. As with anything that's purchased, I paid the retail markup on the engines and systems.



Generally speaking if you install, you should have on hand the equipment or resources to install and test to identify the problem.

On testing CAN cables there are number of choices with a combo. See http://www.aeswave.com/ A fluke or Picoscope automotive CAN tester, a multimeter and a N2KMeter (with a J1939 adapter) . I would expect an automotive repair shop that fixes engines to have engine analyzers. The worst thing to "just sit back and let them flail" as it's my boat. I bought the system because I asked Crusader what system they recommended and used the package distributer. Manufacturers do not have to take back non-defective products, although in the marine business that is common. In the aerospace business, I can send a unit for maintenance as a mechanic and pull from stock. That cost isn't built into boat electronics.



BTW: This isn't the first twin Crusader twin Murphy system.



It raises a good question, on a modern power boat, can the engines, and the electronics (non audio) really be considered separate?
Unzinced ships sink at slips. yep
marinettejoe
#14 Posted : Thursday, April 03, 2008 5:17:33 PM(UTC)
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Right now, other than time, I am waiting on the manufacturer's rep and proper resources. In no case, is anything at issue yet, other than the boatyard needs to get the right resources to fix this.

In old OBDI you could use a multimeter to get out the trouble code (count the deflections). That wouldn't pass muster today.

I think NMEA 2000 and J1939 have changed the state of normal practice. I am not sure the ABYC has recognized that fully.
Unzinced ships sink at slips. yep
marinettejoe
#15 Posted : Thursday, April 03, 2008 5:18:42 PM(UTC)
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BTW: I love this type of non flame debate. It's provoking a lot of thought for me.
Unzinced ships sink at slips. yep
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#16 Posted : Thursday, April 03, 2008 10:15:47 PM(UTC)
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marinettejoe wrote:
They are certified for Cummins diesels (which also means J1939 bus) and gensets.

Sorry, but certification for Cummins diesels does not been that one knows anything about gas engines or, in reality, about J1939 other than how to use the Cummins diagnostic tools i.e. QUICKCHECK, INLINE, etc. Did you ask them which level/type of Cummins Certification thay had? There are a number of different levels and types.

Quote:

I also researched the boatyard (Marine Railway) and noted that they were recommended for doing good work, had engine quals, and ABYC electricians.

Humm, ABYC electricial certification does not cover engines or engine control systems.

Quote:

Most boatyards are not like dealer repair shops, but do seem like independent car repair shops.

All boatyards are like independant repair shops. It is the nature of the business.

Quote:

Generally speaking if you install, you should have on hand the equipment or resources to install and test to identify the problem.

Was the entire system tested before installation on your boat?

Quote:

BTW: This isn't the first twin Crusader twin Murphy system.

But is it the first installation involving your particular version of ECUs and Helmviews?

Quote:

It raises a good question, on a modern power boat, can the engines, and the electronics (non audio) really be considered separate?

Yes, of course.

Quote:

I think NMEA 2000 and J1939 have changed the state of normal practice. I am not sure the ABYC has recognized that fully.

What is there for ABYC to recognize? Engine control and monitoring systems are not within their remit. ABYC develops safety standards for boat building and repair.

IMHO, you are on a sticky wicket as regards who is one the hook for making it work. You have stated that you were the one who specified the system and where it was sourced from.

dougrose
#17 Posted : Friday, April 04, 2008 3:46:16 AM(UTC)
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I guess I spoke a little flippantly when I mentioned "sitting back and letting them flail". I was assuming that this was a fixed price to install and test, which would be the only way I would let a marina take on such a job. Most wouldn't want to, I bet. I normally tell them that they certainly couldn't know how to do the job if they can't quote a fixed price for it -- sometimes it works.

Mentioning "laying it out on a table", of course the engines won't fit on the table, and the "end-to-end" test would probably be done with cables and boxes all laid out on the cabin sole, and the engines in place. Maybe this isn't worth the effort, but I would want to know that it works before running all those wires...

But, you are long past that. The important issue is just who is responsible for contract performance and the cost to get there. I am surprised Murphy has no tech help available (I'll keep that in mind if I'm ever tempted to buy this sort of system....) but I am not surprised that the marina is over their heads. Sounds like it is time to bring in BusMan, who will quickly find the problem and then leap off the stern and fly off, with his cape flapping in the breeze.

And next time I am on my boat, I will gaze with appreciation at the twelve copper wires that connect each engine to its control panel, and the flexible steel cables that provide such reliable control. :-)




1975 32' Flybridge Sedan, twin Perkins 6-354 diesels, 1:1.53 velvetdrives, 16 X 19 props. Merritt Island, Florida
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#18 Posted : Friday, April 04, 2008 5:53:44 AM(UTC)
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I've found that simple with a little mussle is better! I like my cable steering, maybe not when I have to replace cables, but for now is pretty good.

Roger
Sea Jay
1983 37 double cabin, twin 230hp Volvo diesels, twin disk 1.5-1 20X 23 4 blade props
dougrose
#19 Posted : Friday, April 04, 2008 7:10:02 AM(UTC)
dougrose

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A little off topic, but I find the cable to be most satisfactory from the lower helm, but not so good on the flying bridge, due I assume to the longer length of cable. So, I picked up a steering pump and cylinder from a surplus place and I plan to go hydraulic for the upper. I will also then need a rudder indicator so I can center the rudders when maneuvering at idle with the throttles.

Still a simple bus spec, tho. Two hollow tubes filled with funny oil.


1975 32' Flybridge Sedan, twin Perkins 6-354 diesels, 1:1.53 velvetdrives, 16 X 19 props. Merritt Island, Florida
marinettejoe
#20 Posted : Sunday, April 06, 2008 6:01:03 AM(UTC)
marinettejoe

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BTW: This is a great thread, disagreement on an intellectual level.

dougrose wrote:
I guess I spoke a little flippantly when I mentioned "sitting back and letting them flail". I was assuming that this was a fixed price to install and test, which would be the only way I would let a marina take on such a job. Most wouldn't want to, I bet. I normally tell them that they certainly couldn't know how to do the job if they can't quote a fixed price for it -- sometimes it works.

Mentioning "laying it out on a table", of course the engines won't fit on the table, and the "end-to-end" test would probably be done with cables and boxes all laid out on the cabin sole, and the engines in place. Maybe this isn't worth the effort, but I would want to know that it works before running all those wires...

But, you are long past that. The important issue is just who is responsible for contract performance and the cost to get there. I am surprised Murphy has no tech help available (I'll keep that in mind if I'm ever tempted to buy this sort of system....) but I am not surprised that the marina is over their heads. Sounds like it is time to bring in BusMan, who will quickly find the problem and then leap off the stern and fly off, with his cape flapping in the breeze.

And next time I am on my boat, I will gaze with appreciation at the twelve copper wires that connect each engine to its control panel, and the flexible steel cables that provide such reliable control. :-)




Murphy has been a lot of help and is excellent. It's a learning process for myself, the boatyard and Murphy. I chose this system because of the help available from the vendors. I stopped work temporarily because the boatyard got out of their depth, and didn't get back on track.

Rule 1: Don't fix it, if you don't know (or are reasonably sure) what the problem is.
Rule 2: There is no fixed price on old boats. The work contracted for will lead to work not contracted for in fixing supporting systems.

Oh brave new world, that has such boat networks in it.

Actually, it's classic wiring that is less reliable even when done right, with the right tools. When properly installed, and verified NMEA 2000 and to a lesser extent J1939 can bus is far more highly reliable (spaceworthy and airworthy as MILCAN). The difference is that the verifying an of installation is a electronics testing task, not just a physical testing. Most automotive shops have "LAB" scopes, like the wildly successful Snap-On Modis system.

I feel, It's important to NMEA2000 success that emphasis be placed on mature testing tools and techniques that are easy to use, aligned with ASE and available to the manufacturers, field reps, yards and boaters. That means more openness.

It's J1939 that's the challenge. It's almost the same, but different (no opto-isolation and not shielded).

After next year, most of the wiring will move to NMEA 2000 style to simplify it. I will have 3 buses (A - J1939, B NMEA2000 - as Navigation Data Bus, and C NMEA 2000 Lights and controls). I really want 2 NMEA 2000 buses from the 2 helm to the controllers. See http://powerandmotoryach...ectronics/0302magicbus/ or Thanks to fp http://www.albatrosscontrolsystem.com/ for the general concept.

FWMurphy and the boatyard have been very supportive and are very good. Murphy is coming out to work on the boat. I stopped the boat yard from continuing to work on the problem with multimeters, after 8 hours plus swapouts time more hours and as they pretty much exhausted that ability to debug. I admit, I didn't know about different levels of Cummins certification.

Since It's my money, It's cheaper to insist that expertise be brought in ( the factory reps and/or local ME experts with right tools). In no case, am I not paying for this at least in part.


Networks and the implications of Net-Centric Systems


Warning : Contains Theory. Currently boats are collections of systems, where the interaction between systems is on a physical rather informational level. Example: A fume sensor in the bilge connects to a fume sensor display made by the same manufacturer and to nothing else. A water sensor connects to an alarm board. Etc....

Under the Albatross system, I would have different sensors connected to a common module connected to a network. (I suspect that USCG (CFR) regs will need to be updated deeply to reflect netcentric concepts.) Because this is a system of systems, I can depend on a display and alarm system to show warnings. This is a disruptive technology to the marine industry, as it cannot avoid the supply dependency it has on the automotive industry and therefore must change to networked systems. Modern engines and the supply chain behind them fuel this change. Once I chose modern networkable engines, much of the additional change is implied.

There is a new concept called a NetCentric system, where systems engineering focusses on the network as the enabling technology for the boat (platform). Communications with systems are network oriented (not just between the boat systems but integrated with wireless, AIS, Marine Radio, Satellite, radar).

Once NMEA2000 and J1939 are in the boat systems as networks, we could say the system is NetCentric, where the primary characteristic of the system is the network (tons of this is on www.incose.com). The boat does not function with out a network as part of a System of Systems (SoSE)- . http://en.wikipedia.org/wiki/Netcentric The INCOSE (www.incose.org) groups are wrestling with the new testing, and techniques that SoSE implies. http://www.incose.org/pr...tivities/wg/netcentric/

fpmurphy: In what way is my specifying Crusaders a risk on my part? Diesels were originally planned for but came in as too expensive. Am I supposed to say put engines in the boat, but not specify the kind of engine? In Virginia as a common law state, there is merchantability and implied use laws as well as the state's dept of inland fisheries which licenses marine repair shops. (BTW: I might be scr*wed in Florida.)

You are correct in that I am at risk on competency, so that as long as the correct process of repair (sans negligence) is followed, the non-negligent competency is not enforced. This is where my pocketbook has to drive.

Effectively training for a boat mechanic spans ABYC, NMEA and ASE task lists. ASE/NATEF task lists spell this out and it's a part of the alignment that should be better advertised by the organizations. The Marine Mechanics Institute (UTI) includes this competency model in the training of mechanics. A starting point for how much is changed in simple electrical testing on boats (much less electronics is Ed Sherman's book reviewed here. BTW: The use of a scope is definitely in the competencies of an engine mechanic per ASE, and is included in MMI training.
Unzinced ships sink at slips. yep
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