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Blisters on my bottom - Need advice/help
Jazman
#1 Posted : Thursday, January 08, 2009 2:59:09 AM(UTC)
Jazman

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Ok here is the story... When I bought my boat it had paint on the bottom, I have no clue what brand/type or how long it had been on there. I was VERY pressed for time to get it out of where it had been sitting for 3+ yrs. Friends and I did a QUICK scrape/sand/scuff/stainless wire wheel of the entire bottom and then applied 2 coats of BlueWater KOLOR in green and 2 Coats of BlueWater KOLOR in black. The Green base coats allow me to see how well the Black top coat held up. Im not totally impressed with its longevity but did a VERY good job keeping the growth off. While the boat was in the water I would scrub the water line and bottom but I could feel these rough bumps, I thought they were barnacles... They were NOT! They are corrosion blisters from UNDER the paint. Didnt realize it till the boat came out of the water. Now that its out I need to decide what to do. Please keep in mind that at this time I am unemployed so $$$$ are EXTREMELY tight. Should I sand again doing a better job and repaint again to get me through so I can use the boat? Should I strip down bare and start fresh... Big $$$ that I dont have right now and not use the boat till I can? Im not sure and looking for some input/help. If it is a strip down...what do you think is the CHEAPEST way to do it? I have attached a several pics of the bottom so you can see what Im dealing with.

Thanks
Bill
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Bill

1975 37' FB Sedan
Sleepless Knights
Bohemia River
Chesapeake City, MD
Sponsor
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fastjeff
#2 Posted : Thursday, January 08, 2009 3:23:32 AM(UTC)
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I'll bet you could hear people groaning when they looked at those photos. You've made the classic error of not prepping the aluminum to hold paint, and not seal coating it with epoxy barrier coat BEFORE putting the A/F paint on.

The bottom line: ALL of the paint must come off, and not just with a wire brush. All of the many pits down there need to be cleaned out, and blasting (soda, dry ice, etc.) is the only way to do it. Next comes the regiment of etching, sealing, etc.--all time consuming, energy expending, and expensive.

Sorry, but that's the brutal truth.

Jeff
"...reality is not nearly as lovely as the world of Liberal Land. No wonder so many people want to go there." - Tom Sowell

Ed
#3 Posted : Thursday, January 08, 2009 4:19:44 AM(UTC)
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I been there done that, and agree with Jeff.
Most anti-fouling paints have copper in them and rely on the barrier coat to keep the copper isolated from your aluminum hull so you don't have a battery, But one little nick or thin spot.... here comes the corrosion and the aluminum turns to powder. I found " E-paint " that uses zinc for the anti fouling. Only stuff I will use.--Ed
BUSIA
32 foot, no flybridge, twin 350 (chevy) Crusaders, closed (freshwater) cooling, 1:1 Velvet drive transmissions.
Proud to be IBEW.
pfhlaw
#4 Posted : Thursday, January 08, 2009 6:16:07 AM(UTC)
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Bill:
The wide spread pattern of the blisters suggests that there is no one cause of the corrosion such as a bronze cutlass bearing or an un-isolated shaft.

Here's what I would do:
1. Buy the right paint and prep materials (Vinylux Prime wash, 2-part epoxy barrier paint ((4-5 coats)) and 2-3 coats of A/F paint.
2. Blast the hull down to bright metal then immediately apply the vinylux in one thin coat.
3. Apply 4-5 successive coats of the epoxy paint making sure to wash off the amine blush before each coat.
4. Check your anodes
5. Check your capac meter

Peter
1981 32' sedan bridge
twin Chrysler 360 cu. in. 250 hp engines
Raw water cooled
Nimbus II
Home port: New Buffalo, MI
jralbert
#5 Posted : Thursday, January 08, 2009 6:42:02 AM(UTC)
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Jazman wrote:
I could feel these rough bumps, I thought they were barnacles... They were NOT! They are corrosion blisters from UNDER the paint... I need to decide what to do. what do you think is the CHEAPEST way to do it? I have attached a several pics of the bottom so you can see what I'm dealing with.Bill
Bill: I looked back at my post from last spring on bottom painting...found it and am re-posting it here.

(site admin note: when I went back into the hull/painting thread I could see only posts from the last 6 months. Took a while to find the post via search - but, whew, it's done))

Jeff isn't kidding, the only way to do the bottom is to do it right. Once the right way will last many years. At the outset, I do not think paint per se is your principal problem - I think you may have gotten the wrong paint, one with lots of copper in it. Or you have a failed isolation situation. Or wrong/insuffcient zinc. There are many recent posts here on those scenarios and some horror pictures. That is where I would look first because I think you could have a naked bottom (boat, that is) and still not wind up with the corrosion you are encountering.

If you can do the job yourself, you can, of course, save some money. Proper prep is key. The materials are not out of sight expensive. As far as paint brand is concerned, either Interlux (Trilux) or ePaint are ok. I have used both but have migrated back to Trilux. Kolor paint claims to do the job -- and it may -- but I haven't tried it.

What I have done, with help from others on the forum, is to dunk test strips of aluminum in the water for months and compare results between Trilux & ePaint ZO No Foul. First year, ePaint did a better job of fight barnacles, the next year Trilux changed its formula apparently and was the clear winner. After I repainted the bottom (at a hefty expense) last spring, Trilux showed good results notwithstanding that the boat sat for weeks without moving. Trilux uses a derivative of copper (not straight copper) as the anti-foul fighter and ePaint uses hydrogen peroxide. Either approach makes sense.

OK, here is the paint procedure per the Trilux support guys:

========================================
- Wipe the hull w/202 solvent to get rid of grease et al that could be driven to the surface by blasting. Make sure your Capac probe and thru-hull transducers and any other places you don't want blasted are adequately masked. I plan to tape a pie plate section over my Capac and transducers. Perhaps, the water intakes as well should be taped off.

- Sand blast w/80 grit or lower to get a "better profile". (I will probably go with soda blasting because that appears to be what is locally available - the factory prefers sand as noted but the marina thinks soda will work OK. Incidentally, the marina will sub out the work to an experienced "blaster" with whom I have spoken and who has done half a dozen M's and IU have confidence in the marina painter's judgment)

- Brush, air blast, or vacuum off the residue. Don't, the factory cautions, wipe down with rags because fibers will be pulled out of the rags and will show thru the finish and be "ugly!"

- Quickly, go to Vinyl Lux Prime Wash, 1 coat thinned 25% with 355 solvent. Critical: this step must be done within no more than a few hours of sandblasting !! so the aluminum does not oxidize. Aluminum oxidizes rapidly, adding a thin protective coat to keep itself from rusting which is the beauty of aluminum and the curse of painting. That coat will keep paint from sticking and everything will peel off, leaving you despondent and in tears. This should take about 1 gal of the Prime Wash. The Prime Wash should be allowed to dry for one hour minimum, but no more than 24 hours before going to the next step.

- Apply 4 coats of Interprotect 2000E. Four coats will take about 6 gals. Minimum 40-degrees ambient air temp. Allow a minimum of 5 hrs drying time or use the "thumb print test". That is, press your thumb onto the painted surface and if you leave a print but get no paint on your thumb, the paint is ready for another application. After the first coat of Interprotect you can relax because the aluminum has been sealed. Whew! You can wait up to 6 months, says Interlux, between coats. But when you are ready to apply the final bottom paint coats, see the next step.

- Between the last coat of Interprotect and the first coat of Trilux (if you are using another brand such as ePaint or Kolor, check those paint mfrs for recommendations) you have a tight window. Again a minimum wait of 5 hours or the thumb test noted above...and a maximum wait of 9 hours before the Trilux goes on. This means that the last coat of Interprotect and the first coat of Trilux should be done on the same day. The mfr rep explained that the Interprotect must still be curing to grab the Trilux, that's why the max 9 hour window is specified. Obviously, if the weather is really warm, you may not want to wait the full 9 hours.

- Home stretch. Three coats of Trilux which, for a 32 foot boat should take 2.5 gals. Follow paint can recommendations for time between coats. With luck, next year you should be able to apply a single coat after a light sanding. I plan to make the final coat a different color so wear will be obvious.
==========================================================
There are a number of other useful posts on this subject on the board. I am not the reigning expert on paint, so do a little research while you have the time and the weather favors staying indoors.
Joel Albert, Potomac MD
"Charlie B" - 1988 32' FBS
Twin 318's/FWC/16x15 nibral props
docked Deale, MD
Ed
#6 Posted : Thursday, January 08, 2009 9:39:13 AM(UTC)
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I agree, but would also remove (maybe replace) the water intakes, and any transducers. Not fun or easy but you'll get a better job than trying to paint around them.--Ed
BUSIA
32 foot, no flybridge, twin 350 (chevy) Crusaders, closed (freshwater) cooling, 1:1 Velvet drive transmissions.
Proud to be IBEW.
Docsnow
#7 Posted : Thursday, January 08, 2009 10:58:07 AM(UTC)
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To All,

While we are on the subject of corrosion lets not forget one of the most important items next to total isolation is the cleaning of our anodes after read & seeing the effects that toke place on Bill's vessel I immediately went out & wire brushed my anodes down (S.S. Brush) that I’ve been putting off for to long due to cold weather but we had a balmy 27* & sunny day so I went out & did it. To some of U Newbie Aluminum boat owners this is one important thing to PM annually as the Boss (BigM Joe)of this site say’s Un- Zinc Ship Sink I’ll just add to that Un Cleaned Zinc’s Anodes don’t help neither so clean them baby’s up the best 4 hr U’ll spend from start to finish give or take a Brewski or two. Anxious Taking a look at the pix Bill's posted the anodes seemed mighty corroded with dried out critters that may be one of the onsets to his dilemma. I also suggest that a AL spacer be placed between the keel & the anode in my humble opinion I believe that this gives one twice the area of protection Eh? AnyWho another ½ penny’s worth Anxious


Norm,

BigBigMs Live On Applause


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 You'll have bad times, but they'll just wake you up to the good times you weren't paying attention to

Some people try to turn back their odometers.Not me, I want people to know "why" I look this way.I've traveled a long way and some of the roads weren't paved.
Jazman
#8 Posted : Sunday, January 11, 2009 12:10:40 AM(UTC)
Jazman

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Norm, Sent a PM to you the other day, dont know if you got it. Its the first time I have tried to use that feature.

Im in Phila PA. I think your in MI. Whats the time difference to you. I dont want to call TOO early! Let me know and I will call this week.

Thanks
Bill
Bill

1975 37' FB Sedan
Sleepless Knights
Bohemia River
Chesapeake City, MD
Docsnow
#9 Posted : Sunday, January 11, 2009 1:25:02 AM(UTC)
Docsnow

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I'm on EST also look in your inbox Anxious

BigBigMs Live On Applause
http://www.picturetrail.com/gid23690601 Try it now there's music to listen to while U view the Big M's

http://www.PictureTrail..../index.php?clubID=20726 this one for the Pix club


 You'll have bad times, but they'll just wake you up to the good times you weren't paying attention to

Some people try to turn back their odometers.Not me, I want people to know "why" I look this way.I've traveled a long way and some of the roads weren't paved.
Roger2
#10 Posted : Sunday, January 11, 2009 4:37:02 AM(UTC)
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Norm,
I agree with about everything you said except the spacer behind the anodes. I think that the bars should be tight to
the hull. I put new anodes on my stainless rudders last year & I siliconed around the bars to keep a clean connection to the rudder. My reasoning is this: The dissimilar metals create about 1.5 volts. But the mass that we have with our hulls the amps could be very high, thus we need all the connection we can get.

Correct me if I'm thinking wrong.

Roger

Sea Jay
1983 37 double cabin, twin 230hp Volvo diesels, twin disk 1.5-1 20X 23 4 blade props
Docsnow
#11 Posted : Sunday, January 11, 2009 8:22:47 AM(UTC)
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Roger,

U may be right but as I understand the anode theory it’s the amount & not the amount of surface contact just to play the devils advocate then why is it that the guys that have a problem hang a guppy anode over the side & just alligator clip it any part of the vessel mostly a stanchion of the
hand rail & bring the reading up ? Now my way of thinking is if U have two 3' pieces on the keel secured in 4/5 place with S.S. screws, AL 1/16" spacers U have 12' of area exposed as opposed to 6' Think I’ve been using this method since the early 90s & been able to maintain a 1.0 or there about’s on both the BigMs But AnyWho both ways work so U say Tomato I say Tomateo (-; Hey Roger as long as one holds that peg on or near that 1.0 mark that all that counts & these AL wonders keep a floating & not corroding Applause

Norm,

Big BigMs Live On Applause
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http://www.PictureTrail..../index.php?clubID=20726 this one for the Pix club


 You'll have bad times, but they'll just wake you up to the good times you weren't paying attention to

Some people try to turn back their odometers.Not me, I want people to know "why" I look this way.I've traveled a long way and some of the roads weren't paved.
Roger2
#12 Posted : Sunday, January 11, 2009 10:37:55 AM(UTC)
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Norm,
If you have been doing it that long and haven't eaten a hole where the spacers are, I would have to say you are correct. The proof is in the results! I bow to expierence. Applause

Roger
Sea Jay
1983 37 double cabin, twin 230hp Volvo diesels, twin disk 1.5-1 20X 23 4 blade props
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