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AFT Deck Rebuilding
Jerry James
#1 Posted : Friday, February 27, 2009 2:16:23 AM(UTC)
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Does anyone have experience with the alternative products to teak i e Seacork, Marine Deck 2000 or the Flexi product?
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jralbert
#2 Posted : Friday, February 27, 2009 3:24:15 AM(UTC)
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I've used Plasteak. Expensive but very durable and low maintenance.
Joel Albert, Potomac MD
"Charlie B" - 1988 32' FBS
Twin 318's/FWC/16x15 nibral props
docked Deale, MD
yooper
#3 Posted : Friday, February 27, 2009 3:30:23 PM(UTC)
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I cut mine out of 5/8" external grade plywood (not CDX). I took the pieces to a Rhinoliner business and had them coated with a bluish grey non-slip bed liner. They overlaped the underside a couple of inches and I coated the whole underside with white porch paint. If I had to do it over I would use a more stable wood like MDO. I got some warping with the plywood. The Rhinoliner guy only charged me $150. Since then I found a place that sells aluminum diamond plate sheets at a good price. Thats the way I would go today. I think I could still have the aluminum plate etched and coated with Rhinoliner.
fastjeff
#4 Posted : Friday, February 27, 2009 10:59:40 PM(UTC)
fastjeff

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Me too, Yoop, but I intend to use smooth aluminum plate (like the rest of the deck) and etch/ paint it deck white. Since I have no problem with the rest of the deck, why not do the cockpit deck the same way? To make it removable, I'll drill and countersink the attachement screws, so I can get them out later if needed.

Now, why didn't Marinette do it that way instead of creating the # 1 re-sell objection regarding our boats? Too bad.

Jeff
"...reality is not nearly as lovely as the world of Liberal Land. No wonder so many people want to go there." - Tom Sowell

dougrose
#5 Posted : Saturday, February 28, 2009 1:05:02 AM(UTC)
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I had aluminum decking in the cockpit of my old 28, apparently put there by a former and smaller owner. Under my considerable body weight the stuff oilcanned alarmingly. It wasn't going to break, but it didn't feel sturdy.

I replaced it with 5/8" marine grade plywood with a topcoat of 6oz fiberglass set in WEST epoxy, leaving the texture of the glass cloth as sort of a nonskid pattern. It was OK and felt very sturdy. I have lost touch with the present owner but with sealed edges and all I suspect the plywood will last.

Wood is lighter and stiffer than most competing materials, which is its great advantage. At the time I had some star-board that I was going to use, but I realized that it would add a lot of weight aft where I didn't need it.


1975 32' Flybridge Sedan, twin Perkins 6-354 diesels, 1:1.53 velvetdrives, 16 X 19 props. Merritt Island, Florida
fastjeff
#6 Posted : Saturday, February 28, 2009 11:21:03 AM(UTC)
fastjeff

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I'll bet that cockpit deck aluminum wasn't 1/8 inch (like the rest of the decks on Marinettes). Got a price just today for surplus aluminum sheet in my area: $1.40 a pound. Sheets are unused, .090 to 3/16 inch thick and 4 x 8 feet in size.

Jeff
"...reality is not nearly as lovely as the world of Liberal Land. No wonder so many people want to go there." - Tom Sowell

Docsnow
#7 Posted : Saturday, February 28, 2009 11:23:29 PM(UTC)
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Fastjeff wrote:
I'll bet that cockpit deck aluminum wasn't 1/8 inch Jeff


Jeff,

You say U R going with 1/8" AL. for decking Think I don’t believe that will suffice the need of support for the use the cockpit gets unless every one that comes aboard is in the75/80 lb weight class.Whistle No U won't fall through but it'll buckle in on U. I would venture to say U would need supports at the very least every 9" may I suggest that U first order a piece the size that will cover the excess hatch make frame out of some 1x2 lumber as a test for the support it will take. Next comes the support piece for under the “Saloon” sliding door from 3/4" with the nautalux covering on the 5/8" existing decking ? In my opinion I don’t think U can get away with less than 3/8" AL. decking. At the price the grade of the AL. is probably in the 1000 grade AL.(basic grade) now u need a isolator between that grade & 5086 grade (marine grade) that is used on the BM s U claim to have problems with the the raised scupper lip not allowing water to drain from the deck wait till the 1/8" AL. buckles & there are small pools of water all over it. May I suggest U go on line to McMaster - Carr & check out the differences in the grades & prices OUCH !!! d'oh! I know that from past experience of last year when extending the S/P. I knows U Nose all the stat’s above but put them in for the newbies that may not realize that dissimilar metals factor & effects AnyWho that’s my ½ penny’s worth. Anxious

Norm,

BigBigMs Live On Applause
http://www.picturetrail.com/gid23690601 Try it now there's music to listen to while U view the Big M's

http://www.PictureTrail..../index.php?clubID=20726 this one for the Pix club


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Some people try to turn back their odometers.Not me, I want people to know "why" I look this way.I've traveled a long way and some of the roads weren't paved.
fastjeff
#8 Posted : Sunday, March 01, 2009 4:27:00 AM(UTC)
fastjeff

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The rest of the deck on Marinettes is 1/8 inch thick aluminum. That much I know. How far apart the deck beams are, however...

Anyone out there have a photo of the overhead (bottom of the deck) with the panelling and insulation out?

Jeff
"...reality is not nearly as lovely as the world of Liberal Land. No wonder so many people want to go there." - Tom Sowell

ComputerJoe
#9 Posted : Monday, March 02, 2009 1:41:53 AM(UTC)
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I put in a 3/16" diamond plate cockpit deck...my BigM is a 26' Overnighter and more of a work boat than most of these guys. Nooo problem with the oil can thing. Drilled, tapped and screwed it like Jeff did. Look at www.smallparts.com for a good price on SS screws, you will use more than you think.

On the weather deck I'm using some T&G "Timbertek" composite lumber. I liked it's non-skid character and it's rated to span 24", my weather deck has some 22" spans. Only problem are the weep holes they have in the tounge. I'm planning on running some white silcone down each joint to cure this problem. Will look real sharp.
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