logo
Welcome Guest! To enable all features please Login or Register.

Notification

Icon
Error

Engine/Hull Grounding
jhemp3
#1 Posted : Monday, August 03, 2009 12:26:46 PM(UTC)
jhemp3

Rank: Top Rank Aluminum Star

Groups: Member
Joined: 2/7/2008(UTC)
Posts: 238
Points: -147

Was thanked: 3 time(s) in 2 post(s)
I have always had low Capac readings and made a few changes this winter that have helped. I had new grounding busses installed in the engine room and on the flybridge to ground all electricals. They are connected to each other. I noticed that the yard also grounded the engines to the busses. I've read Doug's well written post on engine/hull grounding and understand that engine is the only item that should be grounded to the hull; although I also read that the gas tank should be hull grounded (mine doesn't seem to be and I have two wire gage sending units). Is there a problem not grounding the engine to the hull with satisfactory Capac readings? My Capac readings are 0.9 to 1.1, depending on the day I check. The engines seem to be isolated from the hull by wooden blocks under the motor mounts. New non-conducting cutlass bearings and rudder show no continuity and the shafts are isolated. I have the correct alumaloy anodes. Should I return the engine to the hull grounding post or leave well enough alone?
Jim
Jim Hemphill
Detour
'87 32' FBS, USCG Certification #1057921
Berthed MM 207 Tennessee River, Picwick State Park Marina
Sponsor
Please Register : To weed out spammers, new members may not post until approved. An email is usually sent after approval. This forum is for Marinette Owners and other aluminum boat boaters who wish to share boating information. Aluminum Roamer owners are also welcome. (Do not post content you do not have the right to post and mass (robots) posters are unwelcome. We also have a marine electronics page and lots of Chrysler Engine info. State by what permission you copy content and give credit properly.) The site is now fixed with some more Chrysler information. We have space for pictures on the new location. Use shinkpic to autochange size http://www.onthegosoft.com/sp_download.htm

Great Sites - http://www.marinette.com Marinette Company

http://web.me.com/dougmrose/Doug_Roses_Website/Welcome.html

http://fastjeff.tripod.com/ Repair Tricks and Techniques for Marinettes

http://www.greatlakesmarinetteclub.com/

PLEASE post in the appropriate folder. Please, do not post your actual email address in publicly readable websites. The first rule is be a class act.

GB49
#2 Posted : Monday, August 03, 2009 1:56:51 PM(UTC)
GB49

Rank: Marinette Royal Aluminum Poster (300+) posts

Groups: Member
Joined: 12/4/2007(UTC)
Posts: 685
Points: 1,824

Thanks: 5 times
Was thanked: 14 time(s) in 12 post(s)
Depending on how many batteries you have all negative terminals of those batts are grounded directly to the hull. Those should be the only ground points for all electronics on the boat. All negative wiring for all electronics should run straight to the negative batt posts or ground busses that make a direct connection to the neg terminals or their respective ground lugs on the hull.

The engines are also grounded or you'll never get the starter to turn over.

To sum it up, the hull, engines, just about every piece of electronics on the boat and all batteries are all grounded together at 2 precise points on the hull in the engineroom.

The thing to avoid are ground circuits spread out around the boat. This happens when someone starts grounding electronics to the closest piece of Aluminum.

The fuel tanks should also be grounded to prevent static buildup which can go BANG. I've generally seen little curly wires connecting the fuel tanks up to the deck framing.

The exceptions I've found, from the factory, that don't follow the condensed grounding path are the fuel tanks and trim tabs.

Look on the bell housing of your engines. Mine have a black wire from one of the housing bolts that runs directly over to the hull lugs which are the ground points for the negative battery posts. There are also several factory ground wires at these 2 ground lugs for various electronics.

Keep all your grounds to those 2 points where the batts are grounded to the hull.
Keep your anodes clean or replace them.
Make sure your AC power is not reversed or putting voltage to the earth ground.
Calibrate your CAPAC meter with a digital meter.

-Karl
1986, 32' Sedan, twin 360ci, 275hp Chrysler's w/ K&N flame arrestors
jhemp3
#3 Posted : Wednesday, August 05, 2009 8:47:26 AM(UTC)
jhemp3

Rank: Top Rank Aluminum Star

Groups: Member
Joined: 2/7/2008(UTC)
Posts: 238
Points: -147

Was thanked: 3 time(s) in 2 post(s)
Thanks for the reply and good description. Neither my engines nor any other electronics, unless there is something I don't know about, are grounded to the hull. They have all been grounded to the grounding busses added by my yard (one in the engine room and one on the flybridge). The busses are grounded directly to my batteries. My engines were previously grounded to the two factory grounding points in the engine room, along with most other electronics, just as you describe. The engines and everything else are operating properly and the Capac is calibrated and reading within tolerances. I was just wondering, if every thing is working, is there any reason to be concerned about my present set up.
Jim Hemphill
Detour
'87 32' FBS, USCG Certification #1057921
Berthed MM 207 Tennessee River, Picwick State Park Marina
ComputerJoe
#4 Posted : Wednesday, August 05, 2009 11:26:36 PM(UTC)
ComputerJoe

Rank: Marinette Royal Aluminum Poster (300+) posts

Groups: Member
Joined: 12/7/2007(UTC)
Posts: 603
Points: 1,119

Thanks: 2 times
Was thanked: 1 time(s) in 1 post(s)
Any metalic thru hull should be bonded to the hull. Hooking to a grounding bus is not the same. Any length of wire from a buss to the hull bonding point will create a potential difference in the voltage and problems. Bonding wires can not be used as return gounds.

I have used the engine block to get a ground for the hydraulics on my outdrive as that was how it was done. Now I realized I do not have a bonding wire from the block to the hull bonding point. I am having her surveyed and will ask him.
Barkleydave
#5 Posted : Thursday, August 06, 2009 1:59:39 AM(UTC)
Barkleydave

Rank: Marinette Royal Aluminum Poster (300+) posts

Groups: Member
Joined: 12/4/2007(UTC)
Posts: 460
Points: -618

Thanks: 3 times
Was thanked: 7 time(s) in 6 post(s)
This discussion keeps surfacing.

On our Big BigM YOU DO NOT BOND METAL THRU-HULL FITTINGS TO THE HULL! All dismimular underwater fittings need to be isolated from the hull. Examples, Shafts, Rudders, water intakes etc.

Part if the confusion comes from electrical bonding used on fiberglass and wood vessels. Now this bonding which often went to a dineplate (a rectangular mass of compressed metal shot attacted to hull under the water line.) grunding plane. This was used for several reasons none of which was corrosion protection. The bonding is used to provide a lightning ground path. (Very important on sailboats) Anodes are still used on these vessels to protect underwater metal fittings.. outdrives, shafts, props rudders etc.

Our electrical grounding is from the 12 DC supply directly to the hull. (in our case the forward engine room balkhead. One ground for each engine. All DC current passes through the hull since the battery is in the ground loop. The DC current should NOT pass thru your underwater fittings.. again shafts, rudders, metal thru-hulls.

What actually happens is when there is DC grounding thru the shafts etc. that is a positive potential which will deflect your voltage down. (Your CAPAC reading of .95 is actually -.95. Now that is really MV but is commonly referred to as volts. That is way a cheap volt meter will not show the voltage.

Trying to keep it as simple since that is me anyway.. You want the electrons to flow FROM THE ANODE to your hull and Cathode. (Cathode is the CAPAC reference and it does not provide protection unless you have an impressed corriosn system. ) This current flow is what your sacrifical anode is suppose to do and it will desolve. If things get too part out of wach.. then the electrons are pulled from your hull, rudders, props, etc and that is a bad thing.

Now to confuse it a little more... your galvanic isolator prevents DC voltage from gong through you AC ground wire.

Hope this helps a little.

safe boating,
dave

None
jhemp3
#8 Posted : Thursday, August 06, 2009 2:56:24 AM(UTC)
jhemp3

Rank: Top Rank Aluminum Star

Groups: Member
Joined: 2/7/2008(UTC)
Posts: 238
Points: -147

Was thanked: 3 time(s) in 2 post(s)
My Marinette may be the only one out there set up like this but my gounding busses are isolated from the hull and are connected (grounded) directly to the negative posts on my batteries. The normal Marinette grounding points on the forward bulkhead are not being used. My question is, is this potentially a problem? Everything is working and Capac is reading in the safe zone. (about 1.0 and has been calibrated)
My through hulls are isolated from the hull along with the shafts and rudder posts.
Jim
Jim Hemphill
Detour
'87 32' FBS, USCG Certification #1057921
Berthed MM 207 Tennessee River, Picwick State Park Marina
Ed
#9 Posted : Thursday, August 06, 2009 3:26:18 AM(UTC)
Rank: Top Rank Aluminum Star

Groups: Member
Joined: 3/5/2008(UTC)
Posts: 208
Points: -522

Thanks: 1 times
Was thanked: 4 time(s) in 4 post(s)
Sounds like you have a Negative Bus ( a good thing ) not a ground bus.
I don't believe in using the hull as a conductor, which is what happens when you have the battery neg. in parallel with the ground.
Just think that when you run the starter motor you have 400- 500 amps flowing. --Ed
BUSIA
32 foot, no flybridge, twin 350 (chevy) Crusaders, closed (freshwater) cooling, 1:1 Velvet drive transmissions.
Proud to be IBEW.
jhemp3
#10 Posted : Thursday, August 06, 2009 3:39:52 AM(UTC)
jhemp3

Rank: Top Rank Aluminum Star

Groups: Member
Joined: 2/7/2008(UTC)
Posts: 238
Points: -147

Was thanked: 3 time(s) in 2 post(s)
That makes sense. You are right it is a negative bus, but I didn't know it until I read your post. Sounds like my set up might be a satisfactory system. I appreciate your help,
Thanks,
Jim
Jim Hemphill
Detour
'87 32' FBS, USCG Certification #1057921
Berthed MM 207 Tennessee River, Picwick State Park Marina
ComputerJoe
#6 Posted : Thursday, August 06, 2009 11:44:45 AM(UTC)
ComputerJoe

Rank: Marinette Royal Aluminum Poster (300+) posts

Groups: Member
Joined: 12/7/2007(UTC)
Posts: 603
Points: 1,119

Thanks: 2 times
Was thanked: 1 time(s) in 1 post(s)
Barkleydave wrote:
On our Big BigM YOU DO NOT BOND METAL THRU-HULL FITTINGS TO THE HULL! All dismimular underwater fittings need to be isolated from the hull. Examples, Shafts, Rudders, water intakes etc.


My boat surveyor informed me otherwise as well as the DNR inspection officer. Who am I to argue.

I have isolated my thru hulls but then I bonded them to the hull thru the green wires I was told to use..
GB49
#7 Posted : Thursday, August 06, 2009 2:55:12 PM(UTC)
GB49

Rank: Marinette Royal Aluminum Poster (300+) posts

Groups: Member
Joined: 12/4/2007(UTC)
Posts: 685
Points: 1,824

Thanks: 5 times
Was thanked: 14 time(s) in 12 post(s)
ComputerJoe wrote:
Barkleydave wrote:
On our Big BigM YOU DO NOT BOND METAL THRU-HULL FITTINGS TO THE HULL! All dismimular underwater fittings need to be isolated from the hull. Examples, Shafts, Rudders, water intakes etc.


My boat surveyor informed me otherwise as well as the DNR inspection officer. Who am I to argue.

I have isolated my thru hulls but then I bonded them to the hull thru the green wires I was told to use..


So you actually have dissimilar metals touching? You are effectively allowing current to flow from metal A to metal B. I'm quite sure that is not desirable with an Aluminum or any metal hull.

It seems like nobody has a definite answer.
All I can go by is what was done at the factory. Having owned a new Marinette back in 1989 I know the factory setup and know the system was never "customized" by previous owners.
1986, 32' Sedan, twin 360ci, 275hp Chrysler's w/ K&N flame arrestors
Rick100
#11 Posted : Friday, August 07, 2009 12:42:45 AM(UTC)
Rick100

Rank: Dedicated Tin Star

Groups: Member
Joined: 5/25/2009(UTC)
Posts: 75
Points: 231

On our aluminum boats ALL thru hull fittings and shafts, rudders, etc must be isolated and never ever bonded to the hull. Sounds like the DNR And your surveyor are plastic boaters.
When I die I hope my wife sells my stuff for more than I told her I paid for it.
dougrose
#12 Posted : Friday, August 07, 2009 1:54:02 PM(UTC)
dougrose

Rank: Marinette Royal Aluminum Poster (300+) posts

Groups: Member, Administration, Admin
Joined: 12/7/2007(UTC)
Posts: 1,332
Points: 1,746

Was thanked: 25 time(s) in 21 post(s)
There is no real reason to connect the battery negative to the hull at all except for convenience. There needs to be large wire from the battery negative to the engine block (preferably one of the starter bolts) as well as large wire from the battery positive to the starter. The engine block can be grounded to the hull with something small, perhaps 10 AWG. No current should flow through it.

The hull will actually serve as a return path for loads, but there are reasons not to do this. A big one is that you can never get a reliable connection between a copper lug and an aluminum mating surface. Better to run a return wire.


1975 32' Flybridge Sedan, twin Perkins 6-354 diesels, 1:1.53 velvetdrives, 16 X 19 props. Merritt Island, Florida
Barkleydave
#14 Posted : Tuesday, March 16, 2010 10:34:30 AM(UTC)
Barkleydave

Rank: Marinette Royal Aluminum Poster (300+) posts

Groups: Member
Joined: 12/4/2007(UTC)
Posts: 460
Points: -618

Thanks: 3 times
Was thanked: 7 time(s) in 6 post(s)
I am sorry but the surveyor and the DNR inspecting officer are not correct.

Where the confusion lies for many is there are Three (3) grounding systems on boats!

1. DC grounds we all know what that is. Electrical connections ie the negative terminal of you DC banks services as the completed 12 volt DC cirucit. Buss bars are added to make grounding electrical components easier to connect to the DC negative.

2. AC (Green Wire safety grounds) This is the wire that often confuses inspectors. The 115 vac must have a Green saftey ground wire. This comes in through the shorpower to your galvanic isolator. It is a safety ground.

AC Neutral)(white) this is your return AC wire which is also referred to as the common. It will be attached to the green saftey ground wire at the main junction box on shore to an earth ground. Sub boxes the common is normally isolated so your GFIC will function properly.

3. Equipontental Grid. This is used in many installation where stray current is distributed over a wide area. The most common use is swimming pools. All metal is bonded with a solid copper wire to a ground grid. (ladders, pumps, diving boards etc.) Any stray current that may enter the ground static or electromagnet like high tension lines or leaking current from a neighbor etc, will be dispated safely through the entire grid. (grid is normally the re-bar in the concrete around a pool)

Ok confused.. we all are.. the difference is the Equipontental NEVER commes in contact with an AC safety equipment ground or a neutral.

Now Example the Alluminum fuel tank must be bonded to the alluminum hull. Any static charge from a nozzel etc will prevent a spark. The current will be discharged through the entire hull safely.

Bonding systems are very common on sailboats to provide the "Cone of Protection" from lightning.

Bonding would work on ours except.. brass, bronze etc are higher on the noble scale thann alluminum therefore the electrons will flow from our alluminum hulls to protect the bronze, brass, stainless etc. fittings. That is why you never bond dissimular metals on an alluminum boat. On a fiberglass boat for example a proper bonding system ties all the fitting together to form the equipontental grid which then is connected to a Dyna plate to spread the discharge over a large area.

I probably confused some.. heck I confuse myself!

Safe boating,
dave

None
dougrose
#15 Posted : Tuesday, March 16, 2010 10:57:20 AM(UTC)
dougrose

Rank: Marinette Royal Aluminum Poster (300+) posts

Groups: Member, Administration, Admin
Joined: 12/7/2007(UTC)
Posts: 1,332
Points: 1,746

Was thanked: 25 time(s) in 21 post(s)
Bronze thruhulls are fine on an aluminum boat, but they must be electrically isolated from the hull. Marinette provided plastic blocks for this purpose, including pieces of plastic pipe between the welded-in aluminum thruhulls and the bronze gate valve (for the head). Do not let a surveyor tell you to connect the bronze thruhull to the hull with wire - this makes the plastic blocks useless. Marinette put them there for a reason.

Personally, I would get a surveyor who has experience with aluminum. In Florida, there are a lot of guys who work with crew boats and know the standards. Who is a DNR inspection officer? If there is a problem here, I am sure that members of this forum can come up with references to show them.


1975 32' Flybridge Sedan, twin Perkins 6-354 diesels, 1:1.53 velvetdrives, 16 X 19 props. Merritt Island, Florida
ComputerJoe
#16 Posted : Wednesday, March 17, 2010 1:28:34 AM(UTC)
ComputerJoe

Rank: Marinette Royal Aluminum Poster (300+) posts

Groups: Member
Joined: 12/7/2007(UTC)
Posts: 603
Points: 1,119

Thanks: 2 times
Was thanked: 1 time(s) in 1 post(s)
References would be appreciated. I HAD to ground fuel tanks and all metalic thruhulls (raw water intake, exhaust flapper valves) or I would not pass the charter boat inspection. I since I had them isolated from grounding to the hull at the mountings I had to run green wire from each to the hull grounding tab. The CAPAC electrode was not required to be grounded or else it would be useless.
Barkleydave
#17 Posted : Wednesday, March 17, 2010 2:46:36 AM(UTC)
Barkleydave

Rank: Marinette Royal Aluminum Poster (300+) posts

Groups: Member
Joined: 12/4/2007(UTC)
Posts: 460
Points: -618

Thanks: 3 times
Was thanked: 7 time(s) in 6 post(s)
I am familiar with the Michigan Charter Boat inspection requirements. I attended the training and was certified as a Michigan Marine Inspector. (I was an Illinois DNR officer but we used their school) The inspection standards dealt only with theoritical safety issues and did not address corrosion.

They are following ABYC general mfg specifications. Those specications have slowly been revised but it has been a slow process.

Marinette did it right! Another source is to contact a major alluminum houseboat builder such as Summerset. The marine practices for alluminum and steel vessels have been in place for over 50 years.

Here is an interesting source which supports the No Bonding on alluminum and steel vessels.

http://www.kastenmarine.com/corrosion.htm

In this link is couple of links for Metal Boat Quarterly. Excellent documentation of corrosion, bonding, and use of anodes.

One quick verification is do a test. (It is actually on a plate in the bilge of many of our M's)

Assuming you are presently properly isolated try this: Read your CAPAC reading then have a helper attach a jumber wire from one of your bronze thru hulls and ground to engine block. Read your CAPAC, the number will deflect downward. If all your fittings were in a grid you would never be able to add enough anode surface area to balance the galvanic reaction.

safe boating,
dave
None
Users browsing this topic
guest
Forum Jump  
You cannot post new topics in this forum.
You cannot reply to topics in this forum.
You cannot delete your posts in this forum.
You cannot edit your posts in this forum.
You cannot create polls in this forum.
You cannot vote in polls in this forum.

Powered by YAF 1.9.5.5 | YAF © 2003-2011, Yet Another Forum.NET
This page was generated in 0.323 seconds.