dougrose wrote:...If you have ammeters at the helm, you likely have the orange alternator wire going up there, and then back down to the battery. If so, there can be a lot of voltage lost up and back.
I am familiar with this. The other day I discoverd that the voltage at the 25A circuit breaker on the engine was .5v higher than the voltage at the ship's power buss (after the shunt on the ammeter)
UNDER LOAD. The readings were the same with no load. The resistance of the #10 gauge wire feeding the ammeter + the resistance of the shunt was dropping .5volts!
This is how I troubleshot it:
checked the 25A circuit breaker (CB) (.01 OHMS, OK)
checked the connections at the CB (cleaned them up, OK)
checked the voltage at the CB - 12.8V (both sides under load)
checked the voltage on the #10 red wire that goes from the CB, thru an engine harness plug, under the oil filter, thru another engine harness plug, and up thru the shunt to the AMMETER post - 12.3V (.5V drop).
Cut off the old ring terminals and crimped on new ones. No change. Ran a new #10 AWG wire from CB to AMMETER post. Bingo. This got rid of .3V of drop. Put wire labels on new #10 and a 'not used' on the old #10.
Also checked and cleaned both batterie's connections and the GROUNDs: one from the batteries to the hull ground point, from hull to engine block, and from engine block to SHIPS GROUND BUSS at helm. Checked the BATTERY SWITCH's connectons too.
Still have a .2v drop across the ammeter shunt. Ordered a new
digital ammeter and shunt. I will post the results of the new install.
DD

Picture shows 25A circuit breaker removed.
Surface Interval
1975 28' Express, Single M360
Specs:
http://www.boatm8.com/my...amp;page=boats&arr=0