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Galvanic Isolator
spectracam
#1 Posted : Monday, September 14, 2009 2:09:57 AM(UTC)
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Hi All.
I'm just coming through my first year owning my 86 32' fly bridge. As you can imagine I found many repair issues that have needed attention. One that has puzzled me has to do with the Cpac meter. When I'm not connected to shore power the reading is about .095, this is also true when only shore 1 is connected. However when shore 2 is connected the reading drops to .45.
Apparently the second shore power feed was added later when the air conditioning unit was installed. I looked over the wiring and found that the ground for shore 2 dose not connect to the Quick Silver galvanic isolator that I believe came with the boat.
So I guess the questions I should be asking to solve this problem are.....

Can I connect the ground for shore 2 to the existing isolator?

Should I to buy an additional 30 amp rated unit for shore 2?

Should I buy a 60 amp (30/30 amp) unit and replace the existing quicksilver isolator?

Thanks for any help you can give me.


Joe


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fastjeff
#2 Posted : Monday, September 14, 2009 2:38:23 AM(UTC)
fastjeff

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Obviously, that second feed needs to go through AN isolator, but I'm not sure you can use the same one.

Calling all elevtron heads: Help!


Jeff
"...reality is not nearly as lovely as the world of Liberal Land. No wonder so many people want to go there." - Tom Sowell

Jazman
#3 Posted : Monday, September 14, 2009 3:30:48 AM(UTC)
Jazman

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My 37 has the same setup and the same problems...Im very interested in anything you find out
Bill

1975 37' FB Sedan
Sleepless Knights
Bohemia River
Chesapeake City, MD
Roger2
#4 Posted : Monday, September 14, 2009 4:32:43 AM(UTC)
Roger2

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Joe & Bill,
I'm not sure about the circuitry of the isolator, Doug can most likely help there. I feel there is a problem on either your boat or with the shore power. 1st thing is to eliminate your boat. Check to be certain that in the Air Conditioner circuits on board, the netural, white wire is not grounded to the hull or green conductor. If not on board then could be power cord or shore power. Swap cords to check out cords. Swap plugs on dock to check shore power.

Roger
Sea Jay
1983 37 double cabin, twin 230hp Volvo diesels, twin disk 1.5-1 20X 23 4 blade props
pfhlaw
#5 Posted : Monday, September 14, 2009 7:39:49 AM(UTC)
pfhlaw

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Joe:
The isolators are rated for the amount of current they can safely handle.
Check the label and/or specs on yours.
My original was rated for 30 amps, but I bought a quicksilver unit that is rated for 60 amps.
Only the ground wire runs through the unit and the two grounds from the first and second 30 amp
service feeds sre most likely common at the dock and on your boat.
Peter
1981 32' sedan bridge
twin Chrysler 360 cu. in. 250 hp engines
Raw water cooled
Nimbus II
Home port: New Buffalo, MI
GB49
#6 Posted : Monday, September 14, 2009 8:28:12 AM(UTC)
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I was studying the owners manual schematic for the 12DC system last week and I also took a quick look at the 120AC schematic. It shows the optional 2nd 120V supply. I'll check after work and see how that 2nd supply is tied into the rest of the boat.

-Karl
1986, 32' Sedan, twin 360ci, 275hp Chrysler's w/ K&N flame arrestors
fastjeff
#7 Posted : Monday, September 14, 2009 10:27:21 AM(UTC)
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Good man!

Jeff
"...reality is not nearly as lovely as the world of Liberal Land. No wonder so many people want to go there." - Tom Sowell

dougrose
#8 Posted : Monday, September 14, 2009 2:25:15 PM(UTC)
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Under no circumstances connect the neutral (white) wire from the shorepower directly to the hull.

The stock galvanic isolator is probably a 30 amp unit - mine is and same for other correspondents. It is rated for the largest breaker in the circuit, since a short from hot to hull will pull a breaker.

I am not sure it is a good idea to connect the neutral (white) wires from two different shore power feeds together. There could well be some voltage between the two. And it is a bad idea to allow current from one hot to return through another neutral. I have no experience trying this, but it is a bad idea because it relies on the marina to provide a clean pair of neutrals and my experience has been to trust nothing to the marina.

My website (http://geocities.com/dougmrose/) shows, under Generic Marinette Wiring, the best information I have on how Marinettes were wired. Note that the double-ac diagram shows the neutrals tied together, in violation of what I just said. I would not do it, I would buy another 30-amp galvanic isolator for the second circuit. I have put a number of comments in red - this isn't the only thing I would change from the original.

All I can advise is to evaluate my reasoning and decide - and remember there is at least one actual professional electrician on this site, and we should hear from him....



1975 32' Flybridge Sedan, twin Perkins 6-354 diesels, 1:1.53 velvetdrives, 16 X 19 props. Merritt Island, Florida
GB49
#9 Posted : Monday, September 14, 2009 3:18:32 PM(UTC)
GB49

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Well, page 24 shows the grounds (green wires) tied together before entering the galvanic isolator. Both neutrals and hots are tied together at "load transfer switches" I have to agree with Doug on not doing this. I can see this a recipe for trouble if 1 outlet is energizing the 2nd outlet that may not connected, you could get zapped.

Inside the cover of the galvanic isolator are instructions and a schematic but I see nothing about current ratings. In any event it would be most prudent to get an isolator designed for dual ground inputs, imo.

-Karl
1986, 32' Sedan, twin 360ci, 275hp Chrysler's w/ K&N flame arrestors
fastjeff
#10 Posted : Monday, September 14, 2009 10:57:14 PM(UTC)
fastjeff

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Life (and boating) is never simple!

Jeff
"...reality is not nearly as lovely as the world of Liberal Land. No wonder so many people want to go there." - Tom Sowell

spectracam
#11 Posted : Monday, September 14, 2009 11:14:46 PM(UTC)
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Hi All,
Wow! Thanks! You guys are some hard workers! Great advice.
This leads me to the next question. The most cost effective way to to go is to install an additional 30 amp unit. Would this approach be safe and effective?
dougrose
#12 Posted : Monday, September 14, 2009 11:33:56 PM(UTC)
dougrose

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Re-reading my post from last night, I realize that I wasn't making any sense. The green wire goes to the galvanic isolator, of course, and it is likely to be the same connection at the dock. I guess there would not be a problem connecting two greens together unless you were plugged into two different boxes on two different circuits. But again, that depends on the marina wiring...

The power to the dock is likely red-black-white-green, with red a 120 vac feed, black being an out-of-phase feed so that there is 240 vac from red to black, white being neutral, and green being the ground.

Often, there are two 30-amp twistlock connectors side-by-side at the dock, wired with the red on one and the black on the other. If you plug into both with a Y-adapter, you can get 240 vac for larger loads. This makes more sense than a second 120 vac feed but Marinettes are not wired for it, and I believe would blow the breakers if you hooked two 120 vac plugs like the schematic, but I don't have such a setup so I don't really know.

At my marina, the dock receptacles are always going bad from corrosion. So folks wander around, plug in hand, looking for one that works. As it happens, the two sides of the dock are on different circuits, and this could cause problems with the factory Marinette wiring for two plugs.


1975 32' Flybridge Sedan, twin Perkins 6-354 diesels, 1:1.53 velvetdrives, 16 X 19 props. Merritt Island, Florida
GB49
#13 Posted : Tuesday, September 15, 2009 12:18:00 AM(UTC)
GB49

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I do know if you manage to run 240V into a system designed for 120V you will create lots of smoke. And putting the smoke back in is much harder than letting it escape.
There are different physical plug configurations for 240V anyways so you cant do this with your standard shore cords and dock pedestals.
You cant "double up" on a standard 120V dock pedestal to create 240V with your standard shore-cords.

The 1 thing I've seen with people that have 2 shore cords is to run them both into a Y and then plug that Y into the single 30A dock pedestal. You wont get 60A. You need to run those cords separately to different sides of the transformer to double the amperage. Its a waste of money to have 2 shore cords and not have 2 independent plugs to plug them in. Its like trying to use the parallel switch on the Marinette with only 1 battery.

-Karl

1986, 32' Sedan, twin 360ci, 275hp Chrysler's w/ K&N flame arrestors
Rick100
#14 Posted : Wednesday, September 16, 2009 12:50:28 AM(UTC)
Rick100

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My 32 has two shore power inputs and both green wires are tied together entering the galvanic isolator. No problems after 12 years.
When I die I hope my wife sells my stuff for more than I told her I paid for it.
fastjeff
#15 Posted : Wednesday, September 16, 2009 2:34:25 AM(UTC)
fastjeff

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There you go! Real life experience.

As Lee Iaccoca once said, "One test equals a thousand engineers' opinions."

Jeff
"...reality is not nearly as lovely as the world of Liberal Land. No wonder so many people want to go there." - Tom Sowell

spectracam
#16 Posted : Wednesday, September 16, 2009 5:49:55 AM(UTC)
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Rick,
Sounds like you've got the answer.

Is you isolator a Quicksilver, possibly like the one on my boat? If so, do you know the amperage rating?


Thanks, Joe
Rick100
#18 Posted : Thursday, September 17, 2009 12:39:37 AM(UTC)
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Joe, My unit is a Quicksilver and I will check the rating later today or tomorrow.
When I die I hope my wife sells my stuff for more than I told her I paid for it.
dougrose
#19 Posted : Thursday, September 17, 2009 1:05:36 AM(UTC)
dougrose

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If there is a second shore power, then I would use it only to run the air conditioner, and not interconnect it with anything else. It would also be possible to run the hot water heater on it, perhaps. A 20,000 BTU unit will draw perhaps 15 or 18 amps and so will work well on a 30 amp breaker despite the starting load. This has been suggested already on this site but I don't remember where...

I would not connect the green for this circuit to the existing galvanic isolator, because there is no guarantee that this green is at the same potential as the green for the other circuit. Someone else's short circuit might flow in one green and out the other to find an easier path back to the power company. If your AC frame is not connected to the hull, I would simply connect it to that. Otherwise, I would buy another isolator.

I have an isolation transformer with four windings. This allows a choice of power input and output. This is a great way to go but I got it surplus and I have no idea where to get another one.


1975 32' Flybridge Sedan, twin Perkins 6-354 diesels, 1:1.53 velvetdrives, 16 X 19 props. Merritt Island, Florida
Morning Glory
#20 Posted : Friday, September 18, 2009 10:16:54 PM(UTC)
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Morning Glory is a 1988 Marinette 32. She has been if fresh water all her life and had a Quicksilver Galvanic Isolator installed. There were two power inlets and the greens from both went to the single Quicksilver isolator.

When disconnected from the shore power, I observed CPAC readings of 0.90 to 0.92 but when connected to shore power the reading varied from about 0.4 to 0.9 depending upon the marina I was plugged into. In fresh water this apparently caused no corrosion as there is no sign of any. In salt water I suspect this would have been a disaster if plugged in very long.

I decided to install isolation transformers following ABYC guidelines. Having done so, I consistently get readings of 0.90 to 0.92.

Isolation transformers are not inexpensive, but neither is repairing corrosion damage!

dougrose
#21 Posted : Saturday, September 19, 2009 2:58:49 AM(UTC)
dougrose

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I see that a suitable 3.8 KVA isolation transformer, with 4 110 v coils, is about $600. This is the best of all worlds: no ground connection to the shore, either 110 or 220 volts in, and both 110 and 220 volts out. You can run each half of your ac panel from a winding, get 220 volts for the air conditioning and hot water, and be able to plug in anywhere. I bought mine for its scrap value, I think it was $15.

http://www.defender.com/...%7C1212797&id=614209


1975 32' Flybridge Sedan, twin Perkins 6-354 diesels, 1:1.53 velvetdrives, 16 X 19 props. Merritt Island, Florida
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