If you know the sizes and pitches, and the rpm's and speeds that you got with them, it should be possible to make a good guess at the proper size for your boat. You operate more like a crewboat, and will thus want the larger prop to get the required thrust at reasonable engine speed. Check John's Marinette website to see what they used.
The velvetdrives are completely bulletproof, and are used in commercial applications all over. Marinette did it right the first time, and you might want to just copy the setup that they used with your hull. The tranny/shaft/strut/prop combination is impossible to beat for rugged and easy to work on.
I assume that your boat was always a Mercruiser and so the engine is far aft. That means that you would likely need a V-drive, with the engine reversed, the transmission forward, and the shaft running back under the engine. This is in fact in my opinion the perfect setup, you can get at everything. It is only a couple of gears more complicated than the straight shaft. You would have to add a packing gland to the hull, which means that the engine comes out anyway. You will need thruhulls for the engine coolant and an exhaust system.
I know that you have been waiting for this, but since you use this boat commercially, you might consider converting to diesel. I know a guy who has done it a couple of times, and has some info at
http://web.me.com/dougmr...nversion_to_Diesel.html
1975 32' Flybridge Sedan, twin Perkins 6-354 diesels, 1:1.53 velvetdrives, 16 X 19 props. Merritt Island, Florida