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Max Oil Pressure and Dead Gauges
GB49
#1 Posted : Monday, October 10, 2011 4:30:12 PM(UTC)
GB49

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Went for a run yesterday an noticed the port oil pressure gauge on bridge and lower helm was 80+psi. That is max pressure on the Teleflex gauge.
(Normally the port pressure is "higher" and comes down after engine warms up but not this time)
Put both engines to neutral and idle and pressure still maxed. Gave port engine some gas and the needle wanted to go beyond 80psi.
I figured this was bad oil sending unit.
We decide to shutdown and check oil, and wiring etc. Everything at sending unit looked good. Oil was clean etc.
After drifting for about 30 minutes started up and headed back to dock. Shortly after starting and running up to speed the port oil needle slowly, very slowly, began to drop. Then out of no where the tach bounced to zero and back (engine remained at full power), then the entire port gauge cluster went dead. No temp, oil, volts or tach. This only happened on the port side and the engine did not miss a beat. Then a couple seconds later everything came back and the oil pressure was the same as the starboard side. All other port gauges were same as starboard.

I have to study the wiring diagram for the engine and take into consideration the lower helm. Somewhere the wiring plug from the engine must be split and run to each helm. The plug on the bridge looked clean and the plug on the engine looked clean. I will have to check the lower helm plug next. Going by the engine wiring diagram I think all the signals wires are independent so a bad engine oil sending unit should not affect all instruments. I could be wrong, the diagram is poor.

Seems like there are 2 problems? 1 wiring and another bad oil sending unit.
Anyone else have any ideas?

-Karl
1986, 32' Sedan, twin 360ci, 275hp Chrysler's w/ K&N flame arrestors
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ThanksDad
#2 Posted : Monday, October 10, 2011 4:37:20 PM(UTC)
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This is eerie, I could be writing the same post. Only mine is the starboard cluster. I have been troubleshooting for some time and have come down to moisture behind the panel. The more the boat runs, the more things dry out and the guages settle down. while taking it to the storage faclity today to put to bed, the gauges were all over the place! very heavy dew this morning. problem is, even if it is moisture, how do we solve the problem?
Scott Ross
"Thanks Dad"
1988 32-Fisherman
Son Rise Marina
Sandusky, Ohio
USCG 50-Ton Masters Rating
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GB49 on 10/10/2011(UTC)
Boomer2
#3 Posted : Monday, October 10, 2011 5:41:38 PM(UTC)
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I have not gotten that far on my boat project yet. But the tractors that I have restored, when you lose a cluster of instruments, I always check the ground first. 85-90% of the time the ground is the problem. If you don't have a good ground nothing will work.

Just my two cents.

Good Luck, Michael
'66 26ft Express
Graymarine V8C-188
"Men 2 Be"
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GB49 on 10/10/2011(UTC)
GB49
#4 Posted : Monday, October 10, 2011 8:41:41 PM(UTC)
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It has been quite wet the last week. Perhaps moisture got into something. I will check the instrument grounds and any other plugs/connectors.
Hopefully sometime this week I can get on it and see what happens.
I'll report back with the results.

Thanks,
karl
1986, 32' Sedan, twin 360ci, 275hp Chrysler's w/ K&N flame arrestors
jralbert
#5 Posted : Monday, October 10, 2011 9:22:27 PM(UTC)
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While WD40 ain't a lubricant, it sure it a moisture displacer. This may be one good use for it. I think the OP's oil pressure flakiness is probably a loose or corroded wire. But just for kicks, have someone jiggle the wire at the sender while someone else eyes the gauges at cabin and bridge helms. Then try the same at each connection point along the wire including any multi-wire connector. And because the tach is unstable, the thought of a ground wire fault is something to check the same way.

Hope you'll tell the group what you discover.
Joel Albert, Potomac MD
"Charlie B" - 1988 32' FBS
Twin 318's/FWC/16x15 nibral props
docked Deale, MD
dougrose
#6 Posted : Monday, October 10, 2011 9:26:18 PM(UTC)
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The oil pressure sensors should be around 120 ohms with the engine off, measured from the contact on the top of the sensor to the block. A single gauge sensor is more like 240 ohms. You can use a cheap multimeter, precision not required.

If the sensor is shorted, or the sense wire to the gauge is grounded, you will see max reading on the gauge.

I have some information about gauges at http://web.me.com/dougmr...ses_Website/Gauges.html that might help. I agree about the ground. It seems like 80% of boat wiring troubles involve the grounds.....


1975 32' Flybridge Sedan, twin Perkins 6-354 diesels, 1:1.53 velvetdrives, 16 X 19 props. Merritt Island, Florida
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GB49 on 10/13/2011(UTC)
Barkleydave
#8 Posted : Wednesday, October 12, 2011 7:49:44 AM(UTC)
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Two causes most likely:

1. Moisture on wiring terminals (mine get flaky all the time...tachs mostly.)
2. Moisture an crude on terminnals on bridge terminal block.

I finally had to replace both my org. tachs on the FB. Both got wierd all the time. I replaced with some NOS I had and they are fine again.


Volt meters are know to fail with age and moisture I have replaced several over the past 8 years.

Oil pressure guages can do the same thing if moisture gets inside the case.

Complete shut down of one side is most likely poor ground or hot connection on terminal block on bridge.

dave
None
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GB49 on 10/13/2011(UTC)
jralbert
#9 Posted : Wednesday, October 12, 2011 9:38:33 AM(UTC)
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Here's an example of how flaky wiring can get as Dave pointed out above. For several years I have been plagued with low Capac reading as the season progressed, low enough to scare the hell of you/me (especially me) but I didn't overly worry because the hull was sound at season's end. In the midst of these low readings, working the test button a few times often brought the reading up, suggesting the button itself might be at fault.

So, in August I took the meter out, lightly sanded the wires I could get at, sprayed a little contact cleaner and voila (or walla as one of our guys used to say), full, safe readings ever since. I guess the moral of the story is that oxidation/corrosion happens.Sometimes, just loosening/tightening the screws will be enough to shake lkoose the pixie dust.

I'm confident our OP will have an easy fix for his erratic readings.
Joel Albert, Potomac MD
"Charlie B" - 1988 32' FBS
Twin 318's/FWC/16x15 nibral props
docked Deale, MD
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GB49 on 10/13/2011(UTC)
fastjeff
#11 Posted : Thursday, October 13, 2011 4:41:48 AM(UTC)
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With only 0.9 to 1.02 volts (preferred range) you MUST have excellent connections.

Jeff
"...reality is not nearly as lovely as the world of Liberal Land. No wonder so many people want to go there." - Tom Sowell

GB49
#10 Posted : Thursday, October 13, 2011 7:39:00 AM(UTC)
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Originally Posted by: jralbert Go to Quoted Post
Here's an example of how flaky wiring can get as Dave pointed out above. For several years I have been plagued with low Capac reading as the season progressed, low enough to scare the hell of you/me (especially me) but I didn't overly worry because the hull was sound at season's end. In the midst of these low readings, working the test button a few times often brought the reading up, suggesting the button itself might be at fault.

So, in August I took the meter out, lightly sanded the wires I could get at, sprayed a little contact cleaner and voila (or walla as one of our guys used to say), full, safe readings ever since. I guess the moral of the story is that oxidation/corrosion happens.Sometimes, just loosening/tightening the screws will be enough to shake lkoose the pixie dust.

I'm confident our OP will have an easy fix for his erratic readings.



Joel,

I found with the Capac meter the connection in the engine room, right before going into the sending unit, there is a plastic barrel with a butt connector that connects the Capac to the thru hull. There is a gasket at each end for the wires but it had leaked and corroded. New butt, cleaned plastic barrel and silicone grease the entire thing and reassemble.

-Karl
1986, 32' Sedan, twin 360ci, 275hp Chrysler's w/ K&N flame arrestors
ComputerJoe
#7 Posted : Monday, October 17, 2011 4:21:53 PM(UTC)
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Originally Posted by: dougrose Go to Quoted Post
It seems like 80% of boat wiring troubles involve the grounds.....


Agreed. For a complete panel to have a problem it must be a bad ground.

GB49
#12 Posted : Friday, October 28, 2011 12:09:18 PM(UTC)
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Boat has been put away for the winter. Didn't get to spend much time on the problem but did notice a couple things.
As usual the gauges on the bridge were scuzzy on the backsides. I'll clean, check & tighten everything in the spring.

The oil pressure on the port side was still showing almost max during the final run so I kicked her in the butt, a fuzz over 4,000 on both tachs for a while, the pressure came back to normal (same as the right engine) and it remained there until idling right before haul out.
I still suspect the oil sending unit. Will see about replacing that in the spring as well.....

-Karl




1986, 32' Sedan, twin 360ci, 275hp Chrysler's w/ K&N flame arrestors
Jack Marchand
#13 Posted : Friday, October 28, 2011 4:29:00 PM(UTC)
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I found a #16 wire connecting all the grounds on the Fly Bridge console, worked OK until I had everything on then things started acting funny, bad readings, lights dimmed, replaced with a larger wire and all is well. Found that While trying to install a sterio and couldn't get the ground to make the sterio work right, when I grounded it to the aluminum frame it worked great. Jack.
75 FB express, "Big Enough II" twin 318s, 950hrs, raw water cooling, 1 to 1 transmisions, Beautiful Lake Charlevoix, MI

yooper
#14 Posted : Saturday, October 29, 2011 1:18:51 PM(UTC)
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I had to go through all the flybridge gauge clusters and breaker switches on my project 32'. The former owner put 72 hours on the engines then left it abandoned until the marina took it over. The flybridge took a beating out in the weather. The inside cabin wiring was like new. Every thing on the flybridge required rebuilding. I replaced all the breaker switches. I had to clean all the connectors. I also coated them with De-oxit. I got some info on how to bench test gauges. I had to replace one gauge - oil pressure. I rigged a warning buzzer from the downstairs fume detector. I added a topside depth gauge slaved to the downstairs unit. I added dc outlets, new horn, new speakers, new seats, two new cables and new paint. I had planned to spray all the contacts with di-electric grease but they were so clean I could not bring myself to do it. I learned this - dirty contacts don't work right.
tundrarules
#15 Posted : Wednesday, November 09, 2011 12:12:50 PM(UTC)
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Quote:
Found that While trying to install a sterio and couldn't get the ground to make the sterio work right, when I grounded it to the aluminum frame it worked great. Jack


Hope you didn't use the frame as a permanent ground....

Someone correct me if I'm wrong....nothing should be grounded to the frame! All grounds go to grounding block which goes to engine ground...correct???? d'oh! Grounding to the frame causes corrosion Shame on you



BigM
1985 Marinette 29 Sedan bridge
Twin 318s, 660 hours
New Edelbrock 1409 carbs (working like a charm)
Original Electronic Ignition, Blaster 2 coils, 90 deg plug wire universal kit cut to fit
Raw water system
Freshwater always
Located Pickwick Lake, TN,MS,AL


RETRO BOATS ARE COOL

If the guys on this forum take their time to help you, have the courtesy to update your thread with the resolution.
Jack Marchand
#16 Posted : Wednesday, November 09, 2011 12:38:39 PM(UTC)
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Good point, I only used the frame to troubleshoot ground issue quickly, much faster than running a spare wire into the batteries from the F.B. and flat on my back under the console. Jack
75 FB express, "Big Enough II" twin 318s, 950hrs, raw water cooling, 1 to 1 transmisions, Beautiful Lake Charlevoix, MI

Barkleydave
#17 Posted : Wednesday, November 09, 2011 4:42:56 PM(UTC)
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Ok let me try and dispel a myth regarding 12 volt negative grounding on our boats.

Here is a simple test....

1. Take a test light or voltmeter and touch it to the positive post of one of your batteries and the negative to a stringer..

MAGIC.. you will read the voltage from the battery.

2. Trace the main ground wire from the battery(s) and you will find it terminates with a bolt on a brace on the bulkhead which is welded to the stringer thus to the frame!

3. Continuity check from Alternator to hull yes... it will have continuity!

The difference is no DC voltage is allowed to flow directly to the hull if you have a galvanic isolator properly installedon your AC green ground. The AC current flows through your neutral and not the ground. Now if you were to jump from the black postive to the ground it would show voltage sine you provided the route for it to flow through.
NEVER DISCONNECT THE GREEN GROUND WIRE FROM YOUR SHORE POWER. Very dangerous!

So where is the confusion? electronics etc should route to your ground bar on you electrical pannel..why you ask.. it is suppose to be a clean connection to ground. (Brass bar etc.) Corrosion on the DC negative grounds or positive increases resistance thus load..heat.. and can even cause a fire. (toaster syndrome)

Now with our aluminum boats.. we need to maintain isolation from dissimular metals.

Two disimular metals in a medium (salt water is the best or contaminated fresh) creates a battery. One becomes a cathode the other the anode. In the case of our boats the alluminum becomes the anode and sacrifices to save the bronze, steel etc.

This isolation interrupts the continuity from the hull, engine etc. thus there is should be no bonding on our shafts and any dissimular metals on our boats. Thru hulls, props shafts etc.

We add anodes to compensate for any continuity between metals. Even if you had a bonded shaft you could add enough andoes to protect it but it is difficult so isolation is much simpler and cheaper.

DC leakage is a major contributor to galvanic corrosion. (or electrolysis) One culprit is often bilge pump splices that are in bilge water and not water tight. small currents can flow through the water between the splices and corrosion can begin.

DC leakage is what we wish to avoid.

Confusing I know but check your boat out and it will be wired pretty much as described.

Have a great fall and winter,
dave
None
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tundrarules on 11/9/2011(UTC), trontek on 11/11/2011(UTC)
tundrarules
#18 Posted : Wednesday, November 09, 2011 5:13:08 PM(UTC)
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Thanks for clearing this up Dave. Some of us are electron challenged. Good to know I can ground to framing if needed. If you made a clean ground to frame and used some liquid tape to keep the ground from corroding you would be good to go.

Glad to know the truth on all this. Applause


BigM
1985 Marinette 29 Sedan bridge
Twin 318s, 660 hours
New Edelbrock 1409 carbs (working like a charm)
Original Electronic Ignition, Blaster 2 coils, 90 deg plug wire universal kit cut to fit
Raw water system
Freshwater always
Located Pickwick Lake, TN,MS,AL


RETRO BOATS ARE COOL

If the guys on this forum take their time to help you, have the courtesy to update your thread with the resolution.
trontek
#19 Posted : Friday, November 11, 2011 1:46:21 PM(UTC)
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Dave - Am I wrong in remembering that cathodes give off electrons and anodes collect/accept electrons(back to tube theory)[remember tubes?].
Jim

Jack Marchand
#20 Posted : Friday, November 11, 2011 4:36:15 PM(UTC)
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Jim, I don't know if this helps you or not, but I found a good explanation for sacrificial annodes here:
http://www.boatus.com/boattech/casey/23.htm
AND yes cathodes are negatives, anodes are positive.
75 FB express, "Big Enough II" twin 318s, 950hrs, raw water cooling, 1 to 1 transmisions, Beautiful Lake Charlevoix, MI

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trontek on 11/13/2011(UTC)
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