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Testing Risers and Elbows for Leaks
fastjeff
#1 Posted : Thursday, October 30, 2008 2:05:43 AM(UTC)
fastjeff

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For Chrysler 318 360 owners:

If you've messed with these things (and if you haven't, you may yet) then it's important to understand how these "swivel elbows" work. Between the two sections are O-rings that "supposedly" keep the water out. If they don't, water runs down and enters your last cylinder, which is not good.

If you're not a moron like me, you'll read and follow the instructions that come with new parts. To wit: Remove (with acetone) the primer at the O-ring seats before assembling. Since I stupidly did not, the O-rings started leaking after ten hours or so, and I was right back in the same mess! But if rust overtakes an old O-ring, then it will leak as well. Had that problem, too. The solution to that is to epoxy the whole mess together.

Not wanting another leak, I made up a pressure testing rig as shown. The assembly is filled to the top with windshield wiper fluid (thin and blue for identifying leaks). Next, 15 psi of air pressure is applied. At the lower drain (an 1/8 pipe fitting at the bottom of the elbow, where exhaust comes out) I stuffed a white paper napkin. No blue color appeared after an hour, so it's ready to re-install.

Jeff

PS: The rubber plug in the lower photo plugs the exhaust opening. This test setup is available to anyone who wants to borrow it.
fastjeff attached the following image(s):
fastjeff attached the following image(s): Riser-elbow testing-1.JPG
fastjeff attached the following image(s): Riser-elbow testing-2.JPG
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pfhlaw
#2 Posted : Thursday, October 30, 2008 3:02:02 AM(UTC)
pfhlaw

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Nice work Jeff.
Now we need you to invent a rig to test the manifolds.
Peter
1981 32' sedan bridge
twin Chrysler 360 cu. in. 250 hp engines
Raw water cooled
Nimbus II
Home port: New Buffalo, MI
fastjeff
#3 Posted : Thursday, October 30, 2008 4:09:59 AM(UTC)
fastjeff

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Piece of cake! Just use two of the end block off plates shown in the photo, with a fill/ pressure tap in one of them.

Jeff

PS: I'll be working on it.
"...reality is not nearly as lovely as the world of Liberal Land. No wonder so many people want to go there." - Tom Sowell

DiverDennis
#4 Posted : Thursday, October 30, 2008 3:05:57 PM(UTC)
DiverDennis

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Thanks for the excellent post.
Surface Interval
1975 28' Express, Single M360
Specs: http://www.boatm8.com/my...amp;page=boats&arr=0
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